Fig. 44.
The sulphuric acid plant. Fig. 44 illustrates the simpler parts of a plant used in the manufacture of sulphuric acid by the chamber process. Sulphur or some sulphide, as FeS2, is burned in furnace A. The resulting sulphur dioxide, together with air and some nitrogen peroxide, are conducted into the large chambers, the capacity of each chamber being about 75,000 cu. ft. Steam is also admitted into these chambers at different points. These compounds react to form sulphuric acid, according to the equations given above. The nitrogen left after the withdrawal of the oxygen from the admitted air escapes through the Gay-Lussac tower X. In order to prevent the escape of the oxides of nitrogen regenerated in the reaction, the tower is filled with lumps of coke, over which trickles concentrated sulphuric acid admitted from Y. The nitrogen peroxide dissolves in the acid and the resulting solution collects in H. This is pumped into E, where it is mixed with dilute acid and allowed to trickle down through the chamber D (Glover tower), which is filled with some acid-resisting rock. Here the nitrogen peroxide is expelled from the solution by the action of the hot gases entering from A, and together with them enters the first chamber again. The acid from which the nitrogen peroxide is expelled collects in F. Theoretically, a small amount of nitrogen peroxide would suffice to prepare an unlimited amount of sulphuric acid; practically, some of it escapes, and this is replaced by small amounts admitted at B.
The sulphuric acid so formed, together with the excess of condensed steam, collect upon the floor of the chambers in the form of a liquid containing from 62% to 70% of sulphuric acid. The product is called chamber acid and is quite impure; but for many purposes, such as the manufacture of fertilizers, it needs no further treatment. It can be concentrated by boiling it in vessels made of iron or platinum, which resist the action of the acid, nearly all the water boiling off. Pure concentrated acid can be made best by the contact process, while the chamber process is cheaper for the dilute impure acid.
Physical properties. Sulphuric acid is a colorless, oily liquid, nearly twice as heavy as water. The ordinary concentrated acid contains about 2% of water, has a density of 1.84, and boils at 338°. It is sometimes called oil of vitriol, since it was formerly made by distilling a substance called green vitriol.
Chemical properties. Sulphuric acid possesses chemical properties which make it one of the most important of chemical substances.
1. Action as an acid. In dilute solution sulphuric acid acts as any other acid, forming salts with oxides and hydroxides.
2. Action as an oxidizing agent. Sulphuric acid contains a large percentage of oxygen and is, like nitric acid, a very good oxidizing agent. When the concentrated acid is heated with sulphur, carbon, and many other substances, oxidation takes place, the sulphuric acid decomposing according to the equation
H2SO4 = H2SO3 + O.
3. Action on metals. In dilute solution sulphuric acid acts upon many metals, such as zinc, forming a sulphate and liberating hydrogen. When the concentrated acid is employed the hydrogen set free is oxidized by a new portion of the acid, with the liberation of sulphur dioxide. With copper the reactions are expressed by the equations
(1) Cu + H2SO4 = CuSO4 + 2H,