Baltimore Hats, Past and Present

by William Tufts Brigham

With an ascent to the second floor by a broad stairway, the "finishing" department of silk and fur hats is entered; this department occupies the entire space of this floor. Here the silk hat is made and finished complete, and the derby, whose process of manufacture belongs to several departments, receives its finishing touches, of curling and setting the brim, after which it is neatly nested in tissue paper and placed in paper boxes to be sent to the packer.

The third floor provides three departments: that of silk and felt hat trimming, straw hat trimming department, and that very valuable and necessary auxiliary to business, the printing department. Although two branches of the hat business are carried on under the same roof (that of straw and that of silk and felt hats), they are kept entirely separate and distinct in all their requirements and details, which affords a reason for the difference in aspect of the trimming departments on this floor. In one, the multitude of busy hands is at work upon hats of black, while in the adjoining department, the many nimble fingers are handling the light and delicate straw and the bright ribbons, making a contrast of the sombre with the gay.

Entering the next department, we find that element of development, that force of propulsion by means of which modern business plans are moved and executed—the printing press. This department is fitted and furnished complete with such requirements as are necessary to the advance of an enterprising business. A large Gordon press, propelled by steam power, is kept constantly in use to supply the vast amount of printing required in the details of this business. Tips, labels, size-marks, tickets for use in the various departments of "making," "sewing," "sizing," "finishing," and "blocking." Order tickets, coupons, boxes and box labels and mercantile printing are but a portion of the work done here. In addition, a patent gas-heating press is used for printing in gold and silver leaf. There also emanates from this department a monthly trade journal, conducted under the auspices of the firm.

Ascending to the fourth floor, the noisy sound of machinery is first heard. This is the department for sewing straw braid; here unquestionably centres the interest in a hat factory; the hum of a hundred machines quickens the pulse, and to the observer, the interest and astonishment increases as the wonderful machine with its lightning speed, guided by the magic touch of the young woman who rules it, draws towards itself yard after yard of the delicate strand of straw plait which it sews together by the finest stitch of the most slender thread, till suddenly a hat comes forth, complete in its full perfection of shape. One's surprise would not be more greatly heightened by a display of the magician's art. The marvel of this accomplishment may be effectively demonstrated by a simple statement. That bit of mechanism occupying a space of 10 x 12 inches, with its apparently simple arrangement of levers and cogs, merely carrying a needle to and fro, up and down, will do in a single minute the work an industrious woman with her unaided fingers could not do in less than an hour. That little machine is capable of doing within the working hours of a day the labor of sixty women; while a hundred machines in a factory are capable of producing the handwork of six thousand people; this shows the progress of the world, and the advance that has come to this branch of industry within the last thirty years.

SEWING DEPARTMENT.

Straw braid preparatory to being sewed is wound upon reels, from which it is easily fed to the sewing machine; this department of winding and reeling is also located upon this floor.

Adjoining is the machine room. This department is not only the hospital for invalid and incapacitated machines, where they receive the treatment required to put them in suitable working condition, but its field of usefulness is extended to the making of much of the required machinery, implements and various tools used throughout the establishment.

Another flight of stairs and the fifth floor is reached. This is the straw hat pressing department, occupied entirely by men. Here are the more weighty evidences of labor and work. Heavy and powerful hydraulic presses are used in shaping the ordinary kinds of straw hats, and the necessary metal moulds that form the "dies" for these machines represent tons of zinc. Also in this room is row after row of benches, equipped for that special branch of "hand-finish," which has so greatly assisted in the reputation of the straw hats sent from this establishment. These benches each accommodate six workmen, are supplied with a labor-saving appliance of great merit, the invention of one of the firm's employees and at present in use only in this factory, which is, that by means of rubber tubes a combination of gas and air is carried into the pressing irons, by which heat is regulated to any required degree. The advantage of this may be realized when it is known that heretofore these press-irons were heated by "slugs" or pieces of iron or steel, which, drawn from the furnaces of anthracite coal fires, were encased in the hollow irons. By this new invention a remarkable saving is made, by the abandonment of the furnace, in the coal necessarily used, also in the not insignificant matter of time consumed by the presser in the constant replenishing of "slugs." Its work is acceptable to the workman and desirable for securing an improvement to the goods.