EARTH DAMS
A STUDY

BY
BURR BASSELL, M. Am. Soc. C. E.
Consulting Engineer

New York
THE ENGINEERING NEWS PUBLISHING COMPANY
1904

Copyright, 1904
by
The Engineering News Publishing Co.

ACKNOWLEDGMENTS.

The writer wishes to acknowledge his appreciation of the assistance given him by Mr. Jas. D. Schuyler, M. Am. Soc. C. E., Consulting Hydraulic Engineer, in reviewing this paper, and in making suggestions of value. [Appendix II] contains a list of authors whose writings have been freely consulted, and to whom the writer is indebted; the numerous citations in the body of the paper further indicate the obligations of the writer.

CONTENTS.

PAGE
CHAPTER I.
Introductory[ 1]

CHAPTER II.
Preliminary Studies and Investigations[ 3]

CHAPTER III.
Outline Study of Soils. Puddle[12]

CHAPTER IV.
The Tabeaud Dam, California[17]

CHAPTER V.
Different Types of Earth Dams[33]

CHAPTER VI.
Conclusions[63]

APPENDIX I.
Statistical Descriptions of High Earth Dams  [67]

APPENDIX II.
Works of Reference[68]

ILLUSTRATIONS.

PAGE
Fig. 1.Longitudinal Section of Yarrow Dam Site[10]
2.Cross-Section of the Yarrow Dam[10]
3.Plan of the Tabeaud Reservoir[17]
4.Tabeaud Dam: Plan Showing Bed Rock Drains[18]
5.Details of Drains[18]
6.View of Drains[19]
7.North Trench[20]
8.South Trench[21]
9.Main Central Drain[21]
10.Embankment Work[23]
11.Dimension Section[26]
12.Cross and Longitudinal Sections[27]
13.View of Dam Immediately After Completion[29]
14.Cross-Section of Pilarcitos Dam[34]
15.San Andres Dam[34]
16.Ashti Tank Embankment[35]
17.Typical New England Dam[40]
18.Two Croton Valley Dams Showing Saturation[41]
19.Studies of Board of Experts on the Original Earth
Portion of the New Croton Dam[43]
20.Studies of Jerome Park Reservoir Embankment[46]
21 to 24.Experimental Dikes and Cylinder Employed in Studies
for the North Dike of the Wachusett Reservoir[49]
25.Cross-Section of Dike of Wachusett Reservoir[49]
26.Working Cross-Section of Druid Lake Dam[53]
27 to 29.Designs for the Bohio Dam, Panama Canal[55]
30.Cross-Section of the Upper Pecos River Rock-Fill Dam  [59]
31.Developed Section of the San Leandro Dam[59]

EARTH DAMS

CHAPTER I.
Introductory.

The earth dam is probably the oldest type of dam in existence, antedating the Christian Era many hundreds of years. The literature upon this subject is voluminous, but much of it is inaccessible and far from satisfactory. No attempt will here be made to collate this literature or to give a history of the construction of earth dams, however interesting such an account might be. The object will rather be to present such a study as will make clear the application of the principles underlying the proper design and erection of this class of structures. In no way, therefore, will it assume the character or dignity of a technical treatise.

Dams forming storage reservoirs, which are intended to impound large volumes of water, must necessarily be built of considerable height, except in a very few instances where favorable sites may exist. Recent discussions would indicate that a new interest has been awakened in the construction of high earth dams. As related to the general subject of storage, it is with the high structure rather than the low that this study has to do. To the extent that “the greater includes the less,” the principles here presented are applicable to works of minor importance.

Many persons who should know better place little importance upon the skill required for the construction of earthwork embankments, considering the work to involve no scientific problems. It is far too common belief that any ordinary laborer, who may be able to use skillfully a scraper on a country road, is fitted to superintend the construction of an earth dam. It has been said that the art of constructing earth dams is purely empirical, that exact science furnishes no approved method of determining their internal stresses, and that in regard to their design experience is much more valuable than theory. When the question of stability is fully taken into consideration, it certainly requires a large amount of skill successfully to carry out works of this character.

Extreme care in the selection of the site, sound judgment in the choice of materials and assiduity in superintending the work while in progress, are all vitally essential.

Classification of Dams.

Dams may be classified according to their purpose as diverting dams or weirs and as storage dams. The former may be located upon any portion of a stream where the conditions are favorable, and the water used for manifold purposes, being conveyed by means of canals, flumes, tunnels and pipe-lines to places of intended use. These dams are generally low and may be either of a temporary or permanent character, depending upon the uses to which the water is put. Temporary dams are made of brush, logs, sand bags, gravel and loose rock. The more permanent structures are built of stone and concrete masonry.

Storage dams may be classified according to the kind of material entering into their structure, as follows: (1) Earth; (2) Earth and Timber; (3) Earth and Rock-fill; (4) Rock-fill; (5) Masonry; (6) Composite Structures.

Low dams forming service reservoirs for domestic water supplies and for irrigation comprise by far the most numerous class. They are not designed to impound a large volume of water and therefore may be built across a small ravine or depression, or even upon the summit of a hill, by excavating the reservoir basin and using the material excavated to form the embankment. These reservoirs may be used in connection with surface or gravity systems, artesian wells, or underground supplies obtained by pumping. The dams forming these reservoirs being of moderate size and height may vary greatly in shape and dimensions. The form may be made to suit the configuration of the dam site. When the earthwork requires it, they may be lined with various materials to secure water-tightness. Often such dams are made composite in character, partly of earth and partly of masonry or some other material. They are also frequently accompanied by numerous accessories, such as settling-basins, aerating devices and covers, which present a diversity in form and appearance. A presentation of the different types of dams thus employed, with a discussion of the questions pertaining to utility in design and economy in construction, would be exceedingly valuable and of general interest. Service reservoirs will receive only a passing notice, with the hope expressed that some competent authority will discuss them in the future.

CHAPTER II.
Preliminary Studies and
Investigations.

The preliminary studies and investigations which should be made prior to the construction of any dam for the storage of water have to do with (1) the Catchment Area, (2) the Reservoir basin, and (3) the Dam site.

Catchment Area.

It is thought desirable to define a number of terms as we proceed, for the purpose of correcting erroneous usage and for a clearer understanding of the subject. The catchment area of a reservoir is that portion of the country naturally draining into it. The watershed is the boundary of the catchment area and may be correctly defined as the divide between adjacent drainage systems. In regard to the catchment area it is necessary to determine:

1. Its extent and area in square miles.

2. Its topography or the character of its surface.

3. Its hydrography or precipitation and run-off.

4. Its geology, or the character of its soils and subsoils, and the nature and dip of its rock strata.

5. Its flora, or the extent to which it is clothed with forest trees or other vegetation.

All of these elements affect the volumes of maximum run-off, which is the one important factor in the construction of earth dams that must not be underestimated.

If the proposed dam or reservoir is to be located upon a main drainage line; that is, upon a river or stream, it is necessary to know both the flood and low-water discharge of the stream. Frequently no reliable data on this subject are available, and the engineer must then make such a study of the whole situation as will enable him to estimate the minimum and maximum flow with considerable accuracy.

There are numerous factors entering into the solution of this first problem, such as the shape and length of the catchment area, its general elevation, the character of its surface, whether mountainous, hilly or flat, barren or timbered.

Good topographic maps, if available, furnish valuable data on these subjects and it is to be regretted that only a comparatively small portion of the United States has been thus mapped in detail.

The results of stream measurements, if any have been made in the catchment basin, are especially important: These are usually few in the high areas, on account of their inaccessibility. The year 1902 marked a notable beginning of such measurements in California. In many parts of the arid region of the United States, the best storage-sites are situated in the upper or higher portions of the drainage systems. This is especially true of the streams on the Pacific Slope having their source in the High Sierras. As regulators of stream-flow and for power purposes such storage is peculiarly valuable, while storage for irrigation and domestic uses may be located nearer the valleys and the centers of population.

Frequently the engineer is required to build his dam where no such data are available. In such instances he should endeavor to secure the establishment of rain gauges and make measurements of the flow of the main stream and its principal tributaries at various places to obtain the desired information. Even this may not suffice, owing to the limited time at his disposal, and he must resort to the use of certain empirical rules or formulas, and make such comparisons and deductions from known conditions and results as will best answer his purpose.

The engineer should know, approximately at least, the normal yield of the catchment area, the duration of the minimum and maximum seasonal flow, and the floods he may have to provide against during the construction of his dam. These data are absolutely necessary to enable him to provide ample wasteways for his reservoirs. Many of the failures of earth dams have been the result of over-topping the embankment, which would have been averted by an ample wasteway. The most notable example of this kind in recent years was that of the South Fork Dam, at Conemaugh, Pennsylvania, in 1889, resulting in what is generally known as the “Johnstown Disaster.”

There are several empirical rules and formulas for calculating the run off from catchment areas and for determining the size of spillways necessary to discharge this flow with safety to the dam. The proper formula to apply in any given case, with the varying coefficients of each, involves a thorough knowledge on the part of the designing engineer of the principles upon which the different factors are based.

It is unwise and often hazardous to make use of any important hydraulic formula without knowing the history of its derivation. Experiments are not always properly conducted, and often the deductions therefrom are unreliable. A presentation and discussion of these formulas would require more space than can be given in this study, and the technical reader must therefore consult for himself, as occasion may require, the various authorities cited. Formulas for the discharge or run-off from catchment areas, as determined by Messrs. Craig, Dickens, Ryves and others, are given by most writers on the subject of hydraulics.

Reservoir Basin.

The next subject of inquiry relates to the reservoir basin. It is necessary that its area and capacity at different depths should be definitely known, and this information can only be obtained by having the basin surveyed and contoured. A map should be made showing contours at intervals of 2 to 10 ft., depending upon the size of the basin and the use to which the reservoir is to be put. Reservoir basins have been classified according to their location as follows:

1. Natural lakes.

2. Natural depressions on main drainage lines.

3. Natural depressions on lateral drainage lines.

4. Arbitrary and artificially constructed basins.

Natural lakes may need to be investigated more or less thoroughly to determine the character of their waters, whether saline, alkaline or fresh. It may also be necessary to know their normal depth and capacity, and to make a study of their outlet if they have one. In some instances the storage capacity of a lake may be enormously increased by means of a comparatively low and inexpensive embankment.

The area of reservoir basin, mean depth, temperature of the water, exposure of wind and sunshine, losses by seepage and evaporation, all have a bearing upon the available water supply and influence the design of the dam and accessories to the reservoir.

In determining the character and suitability of materials for constructing a dam it is necessary to make a careful study of the soil and geological formation. This is best accomplished by digging numerous test pits over the basin, especially in the vicinity of the proposed dam site; borings alone should never be relied upon for this information. For such an investigation the advisability of borrowing material for dam construction from the reservoir basin is determined. The porous character of the subsoil strata, or the dip and nature of the bed rock, may forbid the removal of material from the floor of the basin, even at a remote distance from the dam site.

The area to be flooded should be cleared and grubbed more or less thoroughly, depending again upon the use for which the water is impounded. In no instance should timber be left standing below the high-water level of the reservoir; and all rubbish liable to float and obstruct the outlet tunnel and spillway during a time of flood should be removed.

The accessories to a reservoir, to which reference has been made, may be enumerated as follows:

1. Outlet pipes or tunnel.

2. Gate tower, screens and controlling devices.

3. Sluiceways for silt or sand.

4. Wasteway channel or weir.

5. Cover, settling basin, aerating devices, etc.

Some of these are necessary and common to all classes of reservoirs, while others are employed only in special cases, as for domestic water supplies. All reservoirs formed by earth embankments must have at least two of these, namely a wasteway, which is its safety valve, and outlet pipes or outlet tunnel.

It may be stated that the proper location and construction of the outlet for a reservoir are of vital importance, since either to improper location or faulty construction may be traced most of the failures of the past. It is almost impossible to prevent water under high pressure from following along pipes and culverts when placed in an earth dam. The pipes and culverts frequently leak, and failure ensues. Failure may result from one or more of the following causes:

1. By improper design and placement of the puddle around the pipes.

2. By resting the pipes upon piers of masonry without continuous longitudinal support.

3. By reason of subsidence in the cuts of the embankments and at the core walls, due to the great weight at these points.

4. Leakage due to inherent defects, frost, deterioration, etc.

Mr. Beardsmore, the eminent English engineer who built the Dale Dyke embankment at Sheffield which failed in 1864, and who was afterwards requested to study and report upon the great reservoirs in Yorkshire and Lancashire, said, after examination and careful study of reservoir embankment construction, that “in his opinion there were no conditions requiring that a culvert or pipes should be carried through any portion of the made bank.” The writer would go even further and say that the only admissible outlet for a storage reservoir formed by a high earth dam is some form of tunnel through the natural formation at a safe distance from the embankment.

Dam Site.

The third preliminary study (that relating to the dam site itself) will be considered under three heads:

1. Location.

2. Physical features, materials, etc.

3. Foundation.

LOCATION.–The location for a dam is generally determined by the use which is to be made of it, or by the natural advantages for storage which it may possess. If it be for water power it is very frequently located upon the main stream at the point of greatest declivity. If for storage it may be, as we have seen, at the head of a river system, on one of its tributaries, or in a valley lower down.

The type of dam which should be built at any particular locality involves a thorough knowledge, not alone of the catchment area and reservoir basin, but also accurate information regarding the geology of the dam site itself. It would be very unwise to decide definitely upon any particular type of dam without first obtaining such information. Too frequently has this been done, causing great trouble and expense, if not resulting in a total failure of the dam.

The conditions favorable for an earth dam are usually unfavorable for a masonry structure, and vice versa. Again, there may be local conditions requiring some entirely different type.

Dams situated upon the main drainage lines of large catchment areas are usually built of stone or concrete masonry, and designed with large sluiceways and spillways for the discharge both of silt and flood waters. It need scarcely be remarked that, as a rule, such sites are wholly unsuited to earthwork construction. It is said, however, that “every rule has at least one exception,” and this may be true of those relating to dam sites, as will appear later under the head of new types.

In a general way, the location of high earth dams is governed by the configuration of the ground forming the storage basin. It may not be possible, however, to decide upon the best available site without careful preliminary surveys and examinations of the geological formation.

All earth dams must be provided with a wasteway, ample to discharge the maximum flood tributary to the reservoir. Whatever type of wasteway be adopted, no reliance should ever be put upon the outlet pipes for this purpose. The outlet should only figure as a factor of safety for the wasteway, insuring, as it were, the accuracy of the estimated flood discharge. The safety of the dam demands that ample provision be made for a volume of water in excess of normal flood discharge. This most necessary adjunct of earth dams may be an open channel, cut through the rim of the reservoir basin, discharging into a side ravine which enters the main drainage way some distance below the dam. It may be necessary and possible to pierce the rim by means of a tunnel where its length would not prohibit such a design. Lastly, there may be no other alternative than the construction of an overfall spillway, at one or both ends of the embankment. This last method is the least desirable of any and should be resorted to only when the others are impracticable; even then, the volume of water, local topography, geology, and constructive materials at hand must be favorable to such a design. If they are not favorable it may be asked, “what then?” Simply do not attempt to build an earth dam at this site.

PHYSICAL FEATURES, MATERIALS, ETC.–An investigation of the location and the physical features of the dam site should include a careful and scientific examination of the materials in the vicinity, to determine their suitability for use in construction. An earth embankment cannot be built without earth, and an earth dam cannot be built with safety without the right kind of earth material.

Test pits judiciously distributed and situated at different elevations will indicate whether there is a sufficient amount of suitable material within a reasonable distance of the dam. The type of earth dam best suited for any particular locality, and its estimated cost, are thus seen to depend upon the data and information obtained by these preliminary studies. Economical construction requires the use of improved machinery and modern methods of handling materials, but far more important even than these are the details of construction.

FOUNDATION.–We may now assume that our preliminary studies relating to the location and physical features of the dam site are satisfactory. We must next investigate the foundation upon which the dam is to be built. This investigation is sometimes wholly neglected or else done in such a way as to be practically useless. To merely drive down iron rods feeling for so-called bed rock, or to make only a few bore-holes with an earth auger should in no instance be considered sufficient. Borings may be found necessary at considerable depths below the surface and in certain classes of material, but dug pits or shafts should always be resorted to for moderate depths and whenever practicable. Only by such means may the true character of the strata underlying the surface, and the nature and condition of the bed rock, if it be reached, become known. If a satisfactory stratum of impermeable material be found it is necessary also to learn both its thickness and extent. It may prove to be only a “pocket” of limited volume, or if found to extend entirely across the depression lengthwise of the dam site it may “pinch out” on lines transversely above or below. Shafts and borings made in the reservoir basin and below the dam site will determine its extent in this direction, knowledge of which is very important.

[Fig. 1], showing a longitudinal section of the site of the Yarrow Dam of the Liverpool Water-Works, England, illustrates the necessity of such investigation. A bore hole at station 2 + 00 met a large boulder which at first was erroneously thought to be bed rock. The hole at station 3 + 50 met a stratum of clay which proved to be only a pocket.

The relative elevation of the different strata and of the bed rock formation, referred to one common datum, should always be determined. These elevations will indicate both the dip and strike of the rock formation and are necessary for estimating the quantities of material to be excavated and removed, including estimates of cost. They furnish information of value in determining the rate of percolation or filtration through the different classes of material and the amount of probable seepage, as will appear later. The cost of excavating, draining and preparing the floor or foundation for a dam is often very great, amounting to 20 or 30% of the total cost.

[Fig. 2] is a transverse section of the Yarrow Dam. This particular dam has been selected as fairly representative of English practice and of typical design. It is one of the most widely known earth dams in existence.

FIG. 1.–LONGITUDINAL SECTION OF YARROW DAM SITE.

FIG. 2.–CROSS-SECTION OF YARROW DAM.

At the Yarrow dam site it was necessary to go 97 ft. below the original surface to obtain a satisfactory formation or one that was impermeable. A central trench was excavated to bed rock, parallel to the axis of the dam, and filled with clay puddle to form a water-tight connection with the rock, and prevent the water in the reservoir from passing through the porous materials under the body of the embankment. This interesting dam will be more fully described later, when the different types of earth dams are discussed.

CHAPTER III.
Outline Study of Soils.
Puddle.

The following study of soils is merely suggestive and is here given to emphasize the importance of the subject, at the risk of being considered a digression. Soil formations are made in one of three ways:

1. By decomposition of exposed rocks.

2. By transportation or sedimentation of fine and coarse materials worn from rocks.

3. By transformation into humus of decayed organic matter.

The transforming agencies by which soils succeed rocks in geological progression have been classified as follows:

Heat and its counter agent frost are the most powerful forces in nature, their sensible physical effects being the expansion and contraction of matter.

Water has two modes of action, physical and chemical. This agent is the great destroyer of the important forces, cohesion and friction. Cohesion is a force uniting particles of matter and resists their separation when the motion attempted is perpendicular to the plane of contact. Friction is a force resisting the separation of surfaces when motion is attempted which produces sliding. The hydrostatic pressure and resultant effect upon submerged surfaces need to be kept constantly in mind. When the surface is impermeable the line of pressure is normal to its plane, but when once saturated there are also horizontal and vertical lines of pressure. Since the strength of an earth dam depends upon two factors, namely, its weight and frictional resistance to sliding, the effect of water upon different materials entering into an earth structure should be most carefully considered. This will therefore occupy a large place in these pages. An earth embankment founded upon rock may become saturated by water forced up into it from below through cracks and fissures, reducing its lower stratum to a state of muddy sludge, on which the upper part, however sound in itself, would slide. The best preliminary step to take in such a case is to intersect the whole site with wide, dry, stone drains, their depths varying according to the nature of the ground or rock.

Air contains two ingredients ever active in the process of decomposition, carbonic acid and oxygen.

Organic Life accomplishes its decomposing effect both by physical and chemical means. The effect of organic matter upon the mineral ingredients of the soil may be stated as follows:

1. By their hydroscopic properties they keep the soil moist.

2. Their decomposition yields carbonic acid gas.

3. The acids produced disintegrate the mineral constituents, reducing insoluble matter to soluble plant food.

4. Nitric acid results in nitrates, which are the most valuable form of nutritive nitrogen, while ammonia and the other salts that are formed are themselves direct food for plants.

Vegetable Humus is not the end of decomposition of organic matter, but an intermediate state of transformation. Decay is a process almost identical with combustion, where the products are the same, and the end is the formation of water and carbonic acid, with a residue of mineral ash. The conditions essential to organic decomposition are also those most favorable to combustion or oxidation, being (1) access of air, (2) presence of moisture, and (3) application of heat.

Now the coöperation of these chemical and physical forces, which are ever active, is called “weathering.” Slate rock, for instance, weathers to clay, being impregnated with particles of mica, quartz, chlorite and hornblend. Shales also weather to clay, resulting often in a type of earth which is little more than silicate of aluminum with iron oxide and sand.

In the vicinity of the Tabeaud Dam, recently built under the personal supervision of the author, the construction of which will be described later, there is to be found a species of potash mica, which in decomposing yields a yellow clay (being ochre-colored from the presence of iron), mixed with particles of undecomposed mica. This material is subject to expansion, and by reason of its lack of grit and its unctuous character it was rejected or used very sparingly. Analysis of this material gave, Silica, 54.1 to 59.5%; potash, 1.5 to 2.3%; soda, 2.7 to 3.7%.

Soil analysis may be either mechanical or chemical. For purposes of earthwork, we are most interested in the former, having to deal with the physical properties of matter. Chemical analysis, however, will often afford information of great value regarding certain materials entering into the construction of earth dams. The most important physical properties are:

There are two distinct methods of mechanical analysis: (1) Granulating with sieves, having round holes. (2) Elutriating with water, the process being known as silt analysis.

It would require a large volume to present the subject of soil analysis in any way commensurate with its importance. Experiments bearing upon the subjects of imbibition, permeability, capillarity, absorption and evaporation, of different earth materials, are equally interesting and important.[1]

The permeability of soils will be discussed incidentally in connection with certain infiltration experiments to be given later.

Puddle.

Puddle without qualification may be defined as clayey and gravelly earth thoroughly wetted and mixed, having a consistency of stiff mud or mortar. Puddle in which the predominating ingredient of the mixture is pure clay, is called clay puddle. Gravel puddle contains a much higher percentage of grit and gravel than the last-named and yet is supposed to have enough clayey material to bind the matrix together and to fill all the voids in the gravel.

The term earthen concrete may also be applied to this class of material, especially when only a small quantity of water is used in the mixture. These different kinds of puddling materials may be found in natural deposits ready for use, only requiring the addition of the proper amount of water. It is usually necessary, however, to mix, artificially, or combine the different ingredients in order to obtain the right proportions. Some engineers think grinding in a pug-mill absolutely essential to obtain satisfactory results.

Puddle is handled very much as cement concrete, which is so well understood that detailed description is hardly necessary. Instead of tampers, sharp cutting implements are usually employed in putting puddle into place. Trampling with hoofed animals is frequently resorted to, both for the purpose of mixing and compacting.

As has been stated, clays come from the decomposition of crystaline rocks. The purest clay known (kaolin) is composed of alumina, silica and water. The smaller the proportion of silica the more water it will absorb and retain. Dry clay will absorb nearly one-third of its weight of water, and clay in a naturally moist condition 1-6 to 1-8 its weight of water. The eminent English engineers, Baker and Latham, put the percentage of absorption by clayey soils as high as 40 to 60%. Pure clays shrink about 5% in drying, while a mixture by weight of 1 clay to 2 sand will shrink about 3%. It follows, then, that the larger the percentage of clay there may be in a mixture the greater will be both the expansion and the contraction.

Clay materials may be very deceptive in some of their physical properties, being hard to pick under certain conditions, and yet when exposed to air and water will rapidly disintegrate. Beds of clay, marl and very fine sand are liable to slip when saturated, becoming semi-fluid in their nature, and will run like cream.

The cohesive and frictional resistances of clays becoming thus very much reduced when charged with water, a too liberal use of this material is to be deprecated. The ultimate particles forming clays, viewed under the microscope, are seen to be flat and scale-like, while those of sands are more cubical and spherical. This is a mechanical difference which ought to be apparent to even a superficial observer and yet has escaped recognition by many who have vainly attempted a definition of quicksand.

Mr. Strange recommends filling the puddle trench with material having three parts soil and two parts sand. After the first layer next to bed rock foundation, which he kneads and compacts, he would put the layers in dry, then water and work it by treading, finally covering to avoid its drying out and cracking.

Prof. Philipp Forchheimer, of Gratz, Austria, one of the highest authorities and experimentalists, affirms that if a sandy soil contains clay to such an extent that the clay fills up the interstices between the grains of sand entirely the compound is practically impervious.

Mr. Herbert M. Wilson, C. E., in his “Manual of Irrigation Engineering,” recommends the following as an ideal mixture of materials:

Cu. yds.
Coarse gravel  1.00
Fine gravel0.35
Sand0.15
Clay0.20
Total1.70

This mixture, when rolled and compacted, should give 1.25 cu. yds. in bulk, thus resulting in 26½% compression.

Mr. Clemens Herschel suggests the following test of “good binding gravel:” “Mix with water in a pail to the consistency of moist earth; if on turning the pail upside down the gravel remains in the pail it is fit for use, otherwise it is to be rejected.” For puddling material he would use such a proportion as will render the water invisible.

CHAPTER IV.
The Tabeaud Dam,
California.

The Tabeaud Dam, in Amador County, Cal., built under the supervision of the author for the Standard Electric Co., is an example of the homogeneous earth dam. A somewhat fuller description and discussion will be given of this dam than of any other, not on account of its greater importance or interest, but because it exemplifies certain principles of construction upon which it is desired to put special emphasis. This dam was described in Engineering News of July 10, 1902, to which the reader is referred for more complete information than is given here.

FIG. 3.–PLAN OF TABEAUD RESERVOIR, WITH CONTOURS.

FIG. 4.–PLAN OF TABEAUD DAM, SHOWING BED ROCK DRAINAGE SYSTEM.

FIG. 5.–DETAILS OF BED ROCK DRAINS AT THE TABEAUD DAM.

[Fig. 3] is a contour map of the Tabeaud Reservoir, showing the relative locations of the dam, wasteway and outlet tunnel. [Fig. 4] shows the bed rock drainage system and the letters upon the drawing will assist in following the explanation given in the text. The whole up-stream half of the dam site was stripped to bed rock. As the work of excavation advanced pockets of loose alluvial soil were encountered, which were suggestive of a refill, possibly the result of placer mining operations during the early mining days of California. In addition to this were found thin strata of sand and gravel deposited in an unconformable manner. The slate bed rock near the up-stream toe of the dam was badly fissured and yielded considerable water. A quartz vein from 1 to 2 ft. in thickness crossed the dam site about 150 ft. above the axis of the dam. The slate rock above this vein or fault line was quite variable in hardness and dipped at an angle of 40 degrees toward the reservoir.

FIG. 6.–VIEW OF BED ROCK TRENCHES, TABEAUD DAM.

The rear drain terminates at a weir box (Z) outside of the down-stream slope at a distance of 500 ft. from the axis of the dam. This drain branches at the down-stream side of the central trench, (Y), one branch being carried up the hillside to high-water level (W) at the North end of the dam, and the other to the same elevation at the South end (X).

[Fig. 5] shows how these drains were constructed. After the removal of all surface soil and loose rock, a trench 5 to 10 ft. wide was cut into the solid rock, the depth of cutting varying with the character of the bed rock. Upon the floor of this trench a small open drain was made by notching the bed rock and by means of selected stones of suitable size and hardness. The stringers and cap-stones were carefully selected and laid, so that no undue settlement or displacement might occur by reason of the superincumbent weight of the dam. All crevices were carefully filled with spawls and the whole overlaid 18 ins. in depth with broken stone 1 to 3 ins. in diameter. Upon this layer of broken stone and fine gravel was deposited choice clay puddle, thoroughly wetted and compacted, refilling the trenches.

FIG. 7.–VIEW OF NORTH TRENCH, TABEAUD DAM.

FIG. 8.–VIEW OF SOUTH TRENCH, TABEAUD DAM.

FIG. 9.–VIEW OF MAIN CENTRAL DRAIN, TABEAUD DAM.

These drains served a useful purpose during construction, in drying off the surface of the dam after rains. The saturation of the outer slope of the dam by water creeping along the line of contact should thus be prevented, and the integrity or freedom from saturation of the down-stream half should be preserved. It is believed that the puddle overlying these rock drains will effectually prevent any water from entering the body of the embankment by upward pressure and that the drains will thus forever act as efficient safeguards.

The main drain was extended, temporarily during construction, from the central trench ([Fig. 4]), to the up-stream toe of the dam. This was cut 5 or 6 ft. deep into solid rock, below the general level of the stripped surface. [Fig. 6] is reproduced from a photograph of this trench. An iron pipe 2 ins. in diameter was imbedded in Portland cement mortar and concrete, and laid near the bottom of the trench.

At the point (B) where the quartz vein (already described) intersected this drain, two branch drains were made, following the fault well into the hill on both sides. [Figs. 7] and [8] are views of the North and South trenches, respectively. These trenches were necessary to take care of the springs issuing along the quartz vein. This water led to a point ([N, Fig. 4]) near the up-stream toe, by means of the drain shown in [Fig. 9].

The lateral drains and that portion of the main central drain extending from their junction (B) to a point (N) about 230 ft. from the axis of the dam have pieces of angle iron or wooden Y-fluming laid on the bottom of the trenches immediately over the 2-in. pipe, as shown in [Figs. 7], [8] and [9]. These are covered in turn with Portland cement mortar, concrete, clay puddle and earth fill. The water will naturally flow along the line of least resistance, and consequently will follow along the open space between the angle irons and the outside of the pipe until it reaches the chamber and opening in the pipe, permitting the water to enter and be conveyed through the imbedded pipe-line to the rear drain. This point of entry is a small chamber in a solid cross-wall of rich cement mortar, and is the only point where water can enter this pipe-line, the two branches entering the wells and the stand-pipe at their junction (soon to be described) having been closed.

That portion of the foundation between the axis of the dam and the quartz vein, a distance of about 160 ft., was very satisfactory, without fissures or springs of water. In this portion the 2-in. pipe was imbedded in mortar and concrete without angle irons, and the continuity of the trench broken by numerous cross-trenches cut into the rock and filled with concrete and puddle. It is believed that no seepage water will ever pass through this portion of the dam. If any should ever find its way under the puddle and through the bed rock formation, the rear drain, with its hillside branches, will carry it away and prevent the saturation of the lower or down-stream half of the dam.

FIG. 10.–VIEW OF TABEAUD DAM WHEN ABOUT HALF COMPLETED.

At the up-stream toe of the embankment, two wells or sumps ([shown at “S” and “K,” Fig. 4]) were cut 10 or 12 ft. deeper than the main trench, which received the water entering the inner toe puddle trench during construction. This water was disposed of partly by pumping and partly by means of the 2-in. branch pipes leading into and from these wells. At their junction (J) a 2-in. stand-pipe was erected, which was carried vertically up through the embankment, and finally filled with cement. The branch pipes from the wells were finally capped and the wells filled with broken stone, as previously mentioned.

EMBANKMENT.–As has been said, the upper surface of the slate bed rock was found to be badly fissured, especially near the up-stream toe of the dam, and as the average depth below the surface of the ground was not very great, it was thought best to lay bare the bed rock over the entire upper half of the dam site. Had the depth been much greater, it would have been more economical and possibly sufficient to have put reliance in a puddle trench, alone, for securing a water-tight connection between the foundation and the body of the dam.

At the axis of the dam and near the inner toe, where the puddle walls abutted against the hillsides, the excavation always extended to bed rock. Vertical steps and offsets were avoided and the cuts were made large enough for horses to turn in while tramping, these animals being used, singly and in groups, to mix and compact the puddle and thus lessen the labor of tamping by hand. In plan, the hillside contact of natural and artificial surfaces presents a series of corrugated lines, ([as is clearly shown in Fig. 4.]) After all loose and porous materials had been removed, the stripped surface and the slopes of all excavations were thoroughly wetted from time to time by means of hose and nozzle, the water being delivered under pressure. [Fig. 10] is a view of the dam taken when it was about half finished and shows the work in progress.

The face puddle shown in [Fig. 11] was used merely to “make assurance doubly sure” and was not carried entirely up to the top of the dam. The earth of which the dam was constructed may be described as a red gravelly clay, and in the judgment of the author is almost ideal material for the purpose. Physical tests and experiments made with the materials at different times during construction gave the following average results:

Pounds.
Weight of 1 cu. ft.earth, dust dry84.0
““ 1 “saturated earth101.8
““ 1 “moist loose earth76.6
““ 1 “loose material taken from test pits on the dam 80.0
““ 1 “earth in place taken from the borrow pits116.5
““ 1 “earth material taken from test pits on the dam133.0
Per cent.
Percentage ofmoisture in natural earth19
“ “voids in natural earth52
“ “grit and gravel in natural earth38
“ “compression on dam over earth at borrow pit  16
“ “compression on dam over earth in wagons43
Degrees.
Angle of repose of natural moist earth 44
Angle of repose of earth, dust dry36
Angle of repose of saturated earth23

CONSTRUCTION DETAILS.–The materials forming the bulk of the dam were hauled by four-horse teams, in dump wagons, holding 3 cu. yds. each. The wagons loaded weighed about six tons and were provided with two swinging bottom-doors, which the driver could operate with a lever, enabling the load to be quickly dropped while the team was in motion. If the material was quite dry, the load could be dumped in a long row when so desired.

After plowing the surface of the ground and wasting any objectionable surface soil, the material was brought to common earth-traps for loading into wagons, by buck or dragscrapers of the Fresno pattern. In good material one trap with eight Fresno-scraper teams could fill 25 wagons per hour. The average length of haul for the entire work was about 1,320 ft.

The original plans and specifications were adhered to throughout, with the single exception that the central puddle wall was not carried above elevation 1,160, as shown on [Figs. 11] and [12], more attention being given to the inner face puddle. This modification in the original plans was made because of the character of the materials available and the excellent results obtained in securing an homogeneous earthen concrete, practically impervious.

FIG. 11.–DIMENSION SECTION OF TABEAUD DAM.

The top of the embankment was maintained basin-shaped during construction, being lower at the axis than at the outer slopes by 1-10, to the height below the finished crown. This gave a grade of about 1 in 25 from the edges toward the center, resulting in the following advantages:

(1) Insuring a more thorough wetting of the central portion of the dam; any excess of water in this part would be readily taken care of by the central cross drains.

(2) In wetting the finished surface prior to depositing a new layer of material, water from the sprinkling wagons would naturally drain towards the center and insure keeping the surface wet; the layers being carried, as a rule, progressively outward from the center.

(3) It centralized the maximum earth pressure and enabled the depositing of material in layers perpendicular to the slopes.

(4) It facilitated rolling and hauling on lines parallel to the axis of the dam, and discouraged transverse and miscellaneous operations.

(5) It finally insured better compacting by the tramping of teams in their exertions to overcome the grade.

FIG. 12.–CROSS AND LONGITUDINAL SECTIONS OF TABEAUD DAM.

The specifications stipulated that the body of the dam should be built up in layers not exceeding 6 ins. in thickness for the first 60 ft., and not exceeding 8 ins. above that elevation. The finished layers after rolling varied slightly in thickness, the daily average per month being as follows:

April4ins.
May
June4
July
August5
September6
October7
November and December8

During the last few months more than one whole layer constituted the day’s work, so that a single layer was seldom as thick as the daily average indicates.

It was stipulated in the specifications that the up-stream half of the dam was to be made of “selected material” and the lower half of less choice material, not designated “waste.” “Waste material” was described as meaning all vegetable humus, light soil, roots, and rock exceeding 5 lbs. in weight, too large to pass through a 4-in. ring.

It may be well to define the expression “selected material,” so commonly used in specifications for earth dams. In England, for instance, it is said to refer to materials which insure water-tightness, while in India it refers to those employed to obtain stability. It ought to mean the best material available, selected by the engineer to suit the requirements of the situation.

The method employed in building the body of the embankment may be described as follows:

(1) The top surface of every finished layer of material was sprinkled and harrowed prior to putting on a new layer. The sprinkling wagons passed over the older finished surface immediately before each wagon-row was begun. This insured a wetted surface and assisted the wheels of the loaded wagons, as well as the harrows, to roughen, the old surface prior to depositing a new layer.

(2) The material was generally deposited in rows parallel to the axis of the dam. However, along the line of contact, at the margins of the embankment, the earth was often deposited in rows crosswise of the dam, permitting a selection of the choicest materials and greatly facilitating the work of graders and rollers.

(3) Rock pickers with their carts were continually passing along the rows gathering up all roots, rocks and other waste materials.

FIG. 13.–VIEW OF TABEAUD DAM IMMEDIATELY AFTER COMPLETION.

(4) The road-graders drawn by six horses leveled down the tops of the wagon-loads, and if the material was dry the sprinkling wagons immediately passed over the rows prior to further grading. When the material was naturally moist the grader continued the leveling process until the earth was evenly spread. The depth or thickness of the layer could be regulated to a nicety by properly spacing the rows and the individual loads. The grader brought the layer to a smooth surface and of uniform thickness, and nothing more could be desired for this operation.

(5) After the graders had finished, the harrows passed over the new layer to insure the picking out of all roots and rocks, followed immediately by the sprinkling wagons.

(6) Finally the rollers thoroughly compacted the layer of earth, generally passing to and fro over it lengthwise of the dam. Along the line of contact at the ends, however, they passed crosswise. Then again they frequently went around a portion of the surface until the whole was hard and solid.

Two rollers were in use constantly, each drawn by six horses. One weighed five tons and the other eight tons, giving respectively 166 and 200 lbs. pressure per lin. in. They were not grooved, but the smooth surface left by the rollers was always harrowed and cut up more or less by the loaded wagons passing over the surface previously wetted. The wagons when loaded gave 750 lbs. pressure per lin. in., and the heavy teams traveling wherever they could do the most effective work compacted the materials better even than the rollers.

Several test pits which were dug into the dam during construction showed that there were no distinct lines traceable between the layers and no loose or dry spots, but that the whole mass was solid and homogeneous.

A careful record is being kept of the amount of settlement of the Tabeaud Dam. It will be of interest to record here the fact that just one year after date of completion the settlement amounted to 0.2 ft., with 90 ft. depth of water in the reservoir.

Water was first turned into the reservoir five months after the dam was finished. The very small amount of settlement here shown emphasizes more eloquently than words the author’s concluding remarks relating to the importance of thorough consolidation, by artificial means, of the embankment. ([See p. 64, Secs. 6 to 8.])

OUTLET TUNNEL.–The outlet for the reservoir is a tunnel 2,903 ft. in length, through a ridge of solid slate rock formation, which was very hard and refractory. At the north or reservoir end of the tunnel, there is an open cut 350 ft. long, with a maximum depth of 26 ft.

Near the south portal of the tunnel and in the line of pressure pipes connecting the “petty reservoir” above with the power-house below, is placed a receiver, connected with the tunnel by means of a short pipe-line, 60 ins. in diameter.

A water-tight bulkhead of brick and concrete masonry is placed in the tunnel, at a point about 175 ft. distant from the receiver. In the line of 60-in. riveted steel pipe, which connects the reservoir and tunnel with the receiver, there is placed a cast iron chamber for entrapping silt or sand, with a branch pipe 16 ins. in diameter leading into a side ravine through which sand or silt thus collected can be wasted or washed out. By the design of construction thus described, it will be seen that all controlling devices, screens, gates, etc., are at the south end of the tunnel and easily accessible.

WASTEWAY.–The wasteway for the reservoir is an open cut through its rim, 48 ft. in width and 300 ft. long. The sill of the spillway is 10 ft. below the crown of the dam. The reservoir having less than two square miles of catchment area, and the feeding canals being under complete control, the dam can never be over-topped by a flood. [Fig. 3] shows the relative location of the dam, outlet tunnel and wasteway channel.

Almost the whole of the embankment forming the Tabeaud Dam, not included in the foundation work, was built in less than eight months. The contractor’s outfit was the best for the purpose the writer has ever seen. After increasing his force from time to time he finally had the following equipment:

STATISTICS.–The following data relating to the Tabeaud Dam Reservoir will conclude this description:

DAM.
Length at crown636ft.
Length at base crossing ravine50 to 100
Height to top of crown (El. 1,258.)120
 “  at ends above bedrock117
 “  at up-stream toe100
 “  at down-stream toe123
Effective head115
Width at crown20
Width at base620
Slopes, 2½ on 1 with rock-fill 3 to 1.
Excavation for foundations40,000cu. yds.
Refill by company40,000
Embankment built by contractor330,350
Total volume of dam370,350
Total weight664,778tons.
Length of wasteway (width)48ft.
Depth of spillway sill below crown10
Depth of spillway sill below ends7
Height of stop-planks in wasteway2
Maximum depth of water in reservoir92
Area to be faced with stone1,933sq. yds.
RESERVOIR.
Catchment area (approximate)2 sq. miles.
Area of water surface36.75acres.
Silt storage capacity below outlet tunnel  1,091,470cu. ft.
Available water storage capacity46,612,405
Elevation of outlet tunnel1,180ft.
 ““ high-water surface1,250
 ““ crown of dam1,258

[Fig. 13] is a view of the finished dam, taken immediately after completion.

CHAPTER V.
Different Types of Earth Dams.

There are several types of earth dams, which may be described as follows:

1. Homogeneous earth dams, either with or without a puddle trench.

2. Earth dams with a puddle core or puddle face.

3. Earth dams with a core wall of brick, rubble or concrete masonry.

4. New types, composite structures.

5. Rock-fill dams with earth inner slope.

6. Hydraulic-fill dams of earth and gravel.

The writer proposes to give an example of each type, with such remarks upon their distinctive features and relative merits as he thinks may be instructive.

Earth Dams with Puddle Core Wall or Face.

YARROW DAM.–The Yarrow dam of the Liverpool Water-Works is a notable example of the second type, (a section of which is shown in [Fig. 2.]) An excavation 97 ft. in depth was made to bed rock through different strata of varying thickness, and a trench 24 ft. wide was cut with side slopes 1 on 1 for the first 10 ft. in depth below the surface. The trench was then carried down through sand, gravel and boulders with sides sloping 1 in 12. The upper surface of the shale bed rock was found to be soft, seamy and water-bearing. Pumps were installed to keep the water out of the trench while it was being cut 4 or 5 ft. deeper into the shale. The lower portion was then walled up on either side with brickwork 14 ins. in thickness, and the trench between the walls was filled with concrete, made in the proportion of 1 of cement, 1 of sand and 2 of gravel or broken stone. By so doing a dry bed was secured for the foundation of the puddle wall. Two lines of 6-in. pipes were laid on the bed rock, outside of the walls, and pipes 9 ins. in diameter extended vertically above the top of the brickwork some 27 ft. These pipes were filled with concrete, after disconnecting the pumps. After refilling the trench with puddle to the original surface, a puddle wall was carried up simultaneous with the embankment, having a decreasing batter of 1 in 12, which gave a width of 6 ft. at the top. This form of construction is very common in England and [Figs. 14] and [15] show two California dams, the Pilarcitos and San Andres, of the same general type.

FIG. 14.–CROSS-SECTION OF PILARCITOS DAM.

FIG. 15.–CROSS-SECTION OF SAN ANDRES DAM.

ASHTI EMBANKMENT.–This is not a very high embankment, but being typical of modern dams in British India, where the puddle is generally carried only to the top of the original surface of the ground, and not up through the body of the dam, it is thought worthy of mention. [Fig. 16] shows a section of this embankment, which is located in the Sholapur District, India.

The central portion of this dam above the puddle trench is made of “selected black soil;” then on either side is placed “Brown Soil,” finishing on the outer slopes with “Murum.” Trap rock decomposes first into a friable stony material, known in India as “Murum” or “Murham.” This material further decomposes into various argillaceous earths, the most common being the “black cotton soil” mentioned above.

FIG. 16.–CROSS-SECTION OF ASHTI TANK EMBANKMENT.

This particular dam has been adversely criticised on account of the lack of uniformity in the character of the materials composing the bank. It is claimed that the materials being of different density and weight, unequal settlement will result, and lines of separation will form between the different kinds of materials.

Earth materials do not unite or combine with timber or masonry, but there are no such distinct lines of transition and separation between different earth materials themselves as [Fig. 16] would seem to indicate.

Puddle Trench.

In the last three dams mentioned ([Figs. 14], [15], [16]) the puddle trenches are made with vertical sides or vertical steps and offsets. A wedge-shaped trench certainly has many advantages over this form. Puddle being plastic, consolidates as the dam settles, filling the lowest parts by sliding on its bed. It thus has a tendency to break away from the portion supported by the step, and a further tendency to leave the vertical side, thus forming cracks and fissures for water to enter. The argument advanced by those holding a different view, namely, that it is difficult to dress the sides of a trench to a steep batter and to timber it substantially, has in reality little weight when put to practical test. Mr. F. P. Stearns, in describing the recent work of excavating the cut-off trench of the North Dike of the Wachusett reservoir, Boston, said it was found to be both better and cheaper to excavate a trench with slopes than with vertical sides protected by sheeting. He favored this shape in case of pile-work and for the purpose also of wedging materials together.

Mr. Wm. J. McAlpine’s “Specifications for Earth Dams,” representing the best practice of 25 years ago, which are frequently cited, contain the following description of how to prepare the up-stream floor of the dam:

Remove the pervious and decaying matter by breaking up the natural soil and by stepping up the sides of the ravine; also by several toothed trenches across the bottom and up the sides.

One of Mr. McAlpine’s well known axioms was, “water abhors an angle.” The “stepping” and “toothed” trenches above specified need not necessarily be made with vertical planes, but should be made by means of inclined and horizontal planes. The writer’s experience and observation leads him to think that all excavations in connection with earth dams requiring a refill should be made wedge-shaped so that the pressure of the superincumbent materials in settling will wedge the material tighter and tighter together and fill every cavity. A paper by Mr. Wm. L. Strange, C. E., on “Reservoirs with high Earthen Dams in Western India,” published in the Proceedings of the Institution of Civil Engineers, Vol. 132, (1898), is one of the best contributions to the literature on this subject, known to the writer. Mr. Strange states that

the rate of filtration of a soil depends upon its porosity, which governs the frictional resistance to flow, and the slope and length of the filamentary channels along which the water may be considered to pass. It is evident, therefore, that the direct rate of infiltration in a homogeneous soil must decrease from the top to the bottom of the puddle trench. The best section for a puddle trench is thus a wedge, such as an open excavation would give. It is true that the uppermost infiltrating filaments when stopped by the puddle, will endeavor to get under it, but a depth will eventually be reached when the frictional resistance along the natural passages will be greater than that due to the transverse passage of the puddle trench, and it is when this occurs that the latter may be stopped without danger, as the filtration to it will be less than that through it. This depth requires to be determined in each case, but in fairly compact Indian soils 30 feet will be a fair limit.

Puddle Wall vs. Puddle Trench.

There is a diversity of opinion among engineers in regard to the proper place for the puddle in dam construction. Theoretically, the inner face would be preferable to the center, for the purpose of preventing any water from penetrating the embankment. It is well known that all materials immersed in water lose weight in proportion to the volume of water they displace. If the upper half of the dam becomes saturated it must neccesarily lose both weight and stability. Its full cohesive strength can only be maintained by making it impervious in some way. The strength of an earth dam depends upon three factors:

These can be known only so long as no water penetrates the body of the dam. When once saturated the resultant line of pressure is no longer normal to the inner slope, for the reason that there is now a force tending to slide the dam horizontally and another due to the hydrostatic head tending to lift it vertically. When the water slope is impervious the horizontal thrust is sustained by the whole dam and not by the lower half alone. When once a passage is made into the body of the dam, the infiltration water will escape along the line of least resistance, and if there be a fissure it may become a cavity and the cavity a breach.

For practical reasons, mainly on account of the difficulty of maintaining a puddle face on the inner slope of a dam, which would require a very flat slope, puddle is generally placed at the center as a core wall.

It was thought possible at the Tabeaud dam to counteract the tendency of the face puddle to slough off into the reservoir by use of a broken stone facing of riprap. This covering will protect the puddle from the deteriorating effects of air and sun whenever the water is drawn low and also resists the pressure at the inner toe of the dam.

Percolation and Infiltration.

The earlier authorities on the subject of percolation and infiltration of water are somewhat conflicting in their statements, if not confused in their ideas. We are again impressed with the importance of a clearly defined and definite use of terms. The temptation and tendency to use language synonymously is very great, but it is unscientific and must result in confusion of thought. Let it be observed that filtration is the process of mechanically separating and removing the undissolved particles floating in a liquid. That infiltration is the process by which water (or other liquid) enters the interstices of porous material. That percolation is the action of a liquid passing through small interstices; and, finally, that seepage is the amount of fluid which has percolated through porous materials.

Many recent authorities are guilty of confusion in thought or expression, as will appear from the following:

One says, for instance, that a

rock is water-tight when non-absorbent of water, but that a soil is not water-tight unless it will absorb an enormous quantity of water.

This would seem to indicate that super-saturation and not pressure is necessary to increase the water-tightness of earth materials.

Again, in a recent discussion regarding the saturation and percolation of water through the lower half of a reservoir embankment, it was remarked, that

the more compact the material of which the bank is built, the steeper will be the slope of saturation.

Exception was taken to this, and the statement made, that

with compact material, the sectional area of flow is larger below a given level with porous material, and as the bank slope is one determining factor of the line of saturation, this line tends to approach the slope line; while with porous material in a down-stream bank, the slope of saturation is steeper and the area of the flow less.

In reply to this, it was said,

that it is obvious that if the embankment below the core wall is built of material so compact as to be impervious to water, no water passing through the wall will enter it, and the slope of saturation will be vertical. If it be less compact, water will enter more or less according to the head or pressure, and according to its compactness or porosity, producing a slope of saturation whose inclination is dependent on the frictional resistance encountered by the water. And the bank will be tight whenever the slope of saturation remains within the figure of the embankment.

Further,

that it was necessary to distinguish between the slope assumed by water retained in an embankment and that taken by water passing through an embankment made of material too porous to retain it; where the rule is clearly reversed and where the more porous the material the steeper the slope at which water will run through it at a given rate.

These citations are sufficient to emphasize the importance of exact definition of terms and clear statement of principles.

The latest experiments relating to the percolation of water through earth materials and tests determining the stability of soils are those made during the investigations at the New Croton Dam and Jerome Park Reservoir, New York, and those relating to the North Dike of the Wachusett Reservoir, Boston. These are very interesting and instructive, and it is here proposed to discuss the results and conclusions reached in these cases, after some introductory remarks reciting the order of events.

NEW CROTON DAM.–In June, 1901, the Board of Croton Aqueduct Commissioners of New York requested a board of expert engineers, consisting of Messrs. J. J. R. Croes, E. F. Smith and E. Sweet, to examine the plans for the construction of the earth portion of the New Croton Dam, and also the core wall and embankment of the Jerome Park reservoir.

This report was published in full in Engineering News for Nov. 28, 1901. It was followed in subsequent issues of the said journal by supplemental and individual reports from each member of the board of experts, and by articles from Messrs. A. Fteley, who originally designed the works, A. Craven, formerly division engineer on this work, and W. R. Hill, at that time chief engineer of the Croton Aqueduct Commission.

After describing the New Croton Dam, the board of experts preface their remarks on the earth embankment by saying that

it has been abundantly proven that up to a height of 60 or 70 ft. an embankment founded on solid material and constructed of well-selected earth, properly put in place, is fully as durable and safe as a masonry wall and far less costly.

There are, in fact, no less than 22 earth dams in use to-day exceeding 90 ft. in height, and twice that number over 70 ft. in height. Five of the former are in California, and several of these have been in use over 25 years. The writer fails to appreciate the reason for limiting the safe height of earth dams to 60 or 70 ft.

The New Croton Dam was designed as a composite structure of masonry and earth, crossing the Croton Valley at a point three miles from the Hudson River. The earth portion was to join the masonry portion at a point where the latter was 195 ft. high from the bed rock. The Board thought there was no precedent for such a design and no necessity for this form of construction. The point to be considered here was whether a dam like this can be made sufficiently impermeable to water to prevent the outer slope from becoming saturated and thus liable to slide and be washed out.

The design of the embankment portion was similar to all the earth dams of the Croton Valley. In the center is built a wall of rubble masonry, generally founded upon solid rock, and “intended to prevent the free seepage of water, but not heavy enough to act alone as a retaining wall for either water or earth.”

[Fig. 17] shows a section which is typical of most New England earth dams; and [Fig. 18], the sections of two of the Croton Valley dams, New York water supply. These dams all have masonry core walls, illustrating the third type of dams given on [page 33].

FIG. 17.–CROSS-SECTION OF A TYPICAL NEW ENGLAND DAM.

The board of experts made numerous tests by means of borings into the Croton Valley dams to determine the slope of saturation. The hydraulic laboratory of Cornell University also made tests of the permeability of several samples of materials taken from pits. All the materials examined were found to be permeable and when exposed to water to disintegrate and assume a flat slope, the surface of which was described as “slimy.”

Pipe wells were driven at different places into the dams and the line of saturation was determined by noting the elevations at which the water stood in them. In all the dams the entire bank on the water side of the core wall appeared to be completely saturated. Water was also found to be standing in the embankment on the down-stream side of the core wall. The extent of saturation of the outer bank varied greatly, due to the difference in materials, the care taken in building them, and their ages. [Fig. 19] gives the average slopes of saturation as determined by these borings.

The experts stated

that the slope of the surface of the saturation in the bank is determined by the solidity of the embankment: The more compact the material of which the bank is built, the steeper will be the slope of saturation.

As a result of their investigations, the experts were of the opinion that the slope of saturation in the best embankments made of the material found in the Croton Valley is about 35 ft. per 100 ft., and that with materials less carefully selected and placed the slope may be 20 ft. per 100 ft.

Further, that taking the loss of head in passing through the core wall, and the slope assumed by the plane of saturation, the maximum safe height of an earth dam with its top 20 ft. above water level in the reservoir and its outside slope 2 on 1, is 63 to 102.5 ft. This is a remarkable finding in view of the fact that the Titicus Dam, one of the Croton Valley dams examined, has a maximum height above bed rock of 110 ft. and has been in use seven years. This dam is not a fair example to cite in proof of their conclusion, because its effective head is only about 46 ft.[2]

BOG BROOK DAM.

MIDDLE BRANCH DAM.

FIG. 18.–CROSS-SECTION OF TWO CROTON VALLEY DAMS,
SHOWING SATURATION.

Mr. Fteley gave as a reason for the elevation of the water slope found in the outer bank of the Croton dams the fact of their being constructed of fine materials and stated that with comparatively porous materials they would have shown steeper slopes of saturation.

Mr. Craven argued that all dams will absorb more or less water, and that porosity is merely a degree of compactness; that slope implies motion in water, and that there is no absolute retention of water in the outer bank of a dam having its base below the plane indicated by the loss of head in passing through the inner bank and then through a further obstruction of either masonry or puddle; that there is simply a partial retention, with motion through the bank governed by the degree of porosity of the material.

[Fig. 19] is a graphical interpretation of the conclusion reached by the board of experts, as already given on [page 41]. “A” is an ideal profile of a homogeneous dam with the inner slope 3 on 1 and the outer slope 2 on 1. The top width is made 25 ft. for a dam having 90 ft. effective head, the high-water surface in the reservoir being 10 ft. below the crest of the dam. This ideal profile is a fair average of all the earth dams of the world. Not having a core wall to augment the loss of head, it fairly represents what might be expected of such a dam built of Croton Valley material, compacted in the usual way. It should be noted that the intersection of the plane of saturation with the rear slope of the dam at such high elevation as shown indicates an excessive seepage and a dangerously unstable condition.

Preliminary Study of Profile for Dam.

The preliminary calculations for designing a profile for an earth dam are simple and will here be illustrated by an example. Let us assume the following values:

a. Central height of dam, 100 ft.

b. Maximum depth of water, 90 ft., with surface 10 ft. below crest of dam.

c. Effective head, 90 ft.

d. Weight of water, 62.5 lbs. per cu. ft.

e. Weight of material, 125 lbs. per cu. ft.

f. Coefficient of friction, 1.00, or equal to the weight.

g. Factor of safety against sliding, 10.

The width corresponding to the vertical pressure of 1 ft. is,

62.5 × 10 = 5 ft.
125

FIG. 19.–GRAPHICAL INTERPRETATION OF STUDIES OF BOARD OF EXPERTS
ON THE ORIGINAL EARTH PORTION OF THE NEW CROTON DAM.

The hydrostatic pressure per square foot at 90 ft. depth is,

62.5 × 90 = 5,625 lbs.

The dam, having a factor of safety of 10, must present a resistance of,

5,625 × 10 = 56,250 lbs.,

or 28 tons per square foot.

The theoretical width of bank corresponding to 90 ft. head and a factor of 10 is shown by the dotted triangle (A-B-B) to be 450 ft., ([B, Fig. 19]) with slopes 2½ on 1.

To this must be added the width due to the height of crest above the water surface in the reservoir and the width of crest.

The former would be,

2 (2½ × 10) = 50 ft.,

and the latter by Trautwine’s rule,

2 + 2√100 = 22 ft.,

giving a total base width of 522 ft.

Let us now assume that the slope of saturation may be 35 ft. per 100 ft. We observe that this intersects the base 40 ft. within the outer toe of the bank slope. If the plane of saturation was 33 ft. per 100, it would just reach the outer toe. It would be advisable to enlarge this section by adding a 10-ft. berm at the 50-ft. level, having a slope not less than 3 on 1 for the up-stream face, and two 15-ft. berms on the down-stream face, having slopes 2½ on 1. The additional width of base due to these modifications in our profile amounts to 65 ft., giving a total base width of 587 ft., and increasing the factor of safety from 10 to 13. It should be remembered that if the bank becomes saturated this factor of safety may be reduced 50%, the coefficient of moist clay being 0.50.

The loss of head due to a core wall of masonry, as designed for the New Croton Dam, was assumed by the board of experts to be 21 ft., or 17% of the depth of water in full reservoir. It has been stated by several authorities that the primary object of a masonry core wall is to afford a water-tight cut-off to any water of percolation which may reach it through the upper half of the embankment. It appears that absolute water-tightness in the core wall is not obtained, although the core walls of the Croton dams are said to be “the very best quality of rubble masonry that can be made.”

Mr. W. W. Follett, who is reported to have had considerable experience in building earth dams, and who has made some valuable suggestions thereupon, is emphatic in saying,

that the junction of earth and masonry forms a weak point, that either a puddle or masonry core in an earthen dam is an element of weakness rather than strength.

He also thinks the usual manner of segregating and depositing materials different in density and weight, and thus subject to different amounts of settlement, as bad a form of construction as could be devised.

Core walls may prevent “free passage of water” and “excessive seepage,” but are nevertheless of doubtful expediency.

Earthwork Slips and Drainage.

Mr. John Newman, in his admirable treatise on “Earthwork Slips and Subsidences upon Public Works,” classifies and enumerates slips as follows: