The cover image was created by the transcriber and is placed in the public domain.
THE THOUGHT IS IN THE QUESTION THE INFORMATION IS IN THE ANSWER
HAWKINS
ELECTRICAL GUIDE
NUMBER
SIX
QUESTIONS
ANSWERS
&
ILLUSTRATIONS
A PROGRESSIVE COURSE OF STUDY FOR ENGINEERS, ELECTRICIANS, STUDENTS AND THOSE DESIRING TO ACQUIRE A WORKING KNOWLEDGE OF
ELECTRICITY AND ITS APPLICATIONS
A PRACTICAL TREATISE
by
HAWKINS AND STAFF
THEO. AUDEL & CO. 72 FIFTH AVE. NEW YORK.
COPYRIGHTED, 1914,
BY THEO. AUDEL & CO.,
New York.
Printed in the United States.
TABLE OF CONTENTS
GUIDE NO. 6.
| ALTERNATING CURRENT MOTORS | [1,267] to 1,376 |
|---|---|
| Classification—synchronous motors—essential parts—synchronous motor principles: condition for starting; effective pressure; dead centers; speed; limit of lag; effect of load changes—effect of altering the field strength—disadvantages of synchronous motors; advantages—the "V" curve—adaptation—efficiency—hunting of synchronous motors; mechanical analogy—use as condenser—surging—characteristics of synchronous motors: starting; running; stopping; effect upon circuit; power factor; auxiliary apparatus; adaptation—induction (asynchronous) motors—essential parts—types—oscillating magnetic field—rotating magnetic field—operation of single phase motor; why not self starting; provision for starting—operation of polyphase induction motor; why called asynchronous—speed; classification according to speed—the terms primary and secondary—why polyphase induction motors are explained before single phase—polyphase induction motors—features—essential parts—principles—production of rotating field—Tesla's rotating field—method of obtaining resultant flux of Tesla's field—Arago's rotations; explanation—Faraday's experiment—production of two phase rotating field; resultant poles—six and eight pole two phase rotating fields—physical conception of two phase rotating field—production of three phase rotating field; with ring winding—physical conception of three phase rotating field—three phase six pole winding—slip—copper cylinder illustrating principle of operation of induction motor—calculation of slip—table of synchronous speeds—variation of slip; why so small; variation with load; table of variation—sector method of measuring slip—evolution of the squirrel cage armature; construction—the field magnets; parts; construction—field windings for induction motors—calculation for revolutions of rotating field; objection to high speed of field—difficulty with low frequency currents—general character of field winding—formation of poles—grouping of coils—starting of induction motors: external resistance, auto-transformer, internal resistance methods—internal resistance induction motors; adaptation—how resistance is cut out—why not desirable for large sizes—external resistance or slip ring motors—operation—armature connections—single phase induction motors—service suitable for—disadvantage—parts—why not self-starting—how started—phase splitting; production of rotating field from oscillating field—methods—starting coils—shading coils—character of the starting torque—modification of armature for starting with heavy load—clutch type of single phase induction motor; its action in starting—commutator motors—classification—action of closed coil rotating in alternating field—the transformer pressure—generated pressure—self-induction pressure—local armature currents; reason for sparking; how reduced—high resistance connectors—effect of low power factor—effect of frequency—series motor—features—adaptation—neutralized series motor—conductive method—inductive method—shunt motors—repulsion motors—difficulty with early motors—means employed to stop sparking—essentials of single repulsion motors—the term repulsion induction motor—compensated repulsion motor—power factor of induction motors—its importance—false ideas in regard to power factor—speed and torque of motors. | |
| TRANSFORMERS | [1,377] to 1,456 |
| Their use—essential parts—basic principles—the primary winding—the secondary winding—magnetic leakage—the induced voltage—no load current—magnetizing current—action of transformer with load—classification—step up transformers—use—construction—copper economy—step down transformers—use—construction—core transformers—construction—advantages—shell transformers—comparison of core and shell types—choice—combined core and shell transformers—economy of construction—single and polyphase transformers—features of each type—choice of types for polyphase currents—operation of three phase transformer with one phase damaged—transformer losses—hysteresis—what governs the loss—how reduced—eddy currents—lamination—thickness of laminæ—importance of iron losses—how to reduce iron losses—copper losses—how caused—effect on power factor—effect of resistance—cooling of transformers—cooling mediums employed—heating of transformers—objection to heating—dry transformers—air cooled transformers—natural draught type—forced draught or air blast type—construction of coils for air cooling—requirements with respect to air supply—quantity of air used—oil cooled transformers—circulation of the oil—action of the oil—objection to oil—kind of oil used—oil requirements—moisture in oil—water cooled transformers—internal coil type—external coil type—thermo-circulation—quantity of circulating water required—transformer insulation—the "major" and "minor" insulation—mica—outdoor transformers for irrigation service—oil insulated transformers—efficiency of transformers—efficiency curve—all day efficiency of transformers—transformer fuse blocks—auto-transformers—constant current transformers for series arc lighting; elementary diagram illustrating principles—regulation—transformer connections—single phase connections—combining transformers—precautions—operating secondaries in parallel—connections for different voltages—precautions—two phase connections—three phase connections: delta, star, delta star, star-delta—comparison of star and delta connections—three phase transformers—comparison of air blast, water cooled, and oil cooled transformers—standard transformer connections—how to test transformers—transformer operation with grounded secondary—transformer capacity for motors—transformer connections for motors—arc lamp transformer—transformer installed on pole—static booster or regulating transformer. | |
| CONVERTERS | [1,457] to 1,494 |
| Where used—kinds of converter—A.I.E.E. classification—rotary converters—operation—speed—principles—relation between input and output pressures—single and polyphase types—advantage of polyphase converters—armature connections of polyphase converter—pressure relation—voltage variation—advantage of unity power factor—effect of field too strong—compounding of rotary converters—ratio of conversion—voltage regulation—split pole method—regulating pole method—best location of regulating poles—reactance method—multi-tap transformer method—synchronous booster method—winding connections—field connections—adaptation—motor generator sets—classification—standard practice—behavior of rotary when hunting; comparison with motor generator sets—racing—frequency changing sets—parallel operation of frequency changers—cascade converter—speed—action in motor armature winding—advantages—how started—comparison of cascade converter with synchronous converter. | |
| RECTIFIERS | [1,495] to 1,530 |
| Classification—mechanical rectifiers—essential features—construction—application—electrolytic rectifiers—principles of operation—Mohawk rectifier—the term "valve"—metals for electrodes—electrolyte—Nodon valve—Audion valve—Buttner valve—Churcher valve—De Faria valve—Fleming oscillation valve—Grisson valve—Pawlowski valve—Giles electric valve—Buttner valve—mercury vapor rectifiers—principles—the terms "arc" and "vapor"—three phase mercury vapor rectifier—construction—auxiliary apparatus—series mercury arc rectifier—dissipation of heat from bulb—replacement of bulb—advantages of rectifier—precautions in installing—electromagnetic rectifiers—construction and operation. | |
CHAPTER LI
ALTERNATING CURRENT MOTORS
The almost universal adoption of the alternating current system of distribution of electrical energy for light and power, and the many inherent advantages of the alternating current motor, have created the wide field of application now covered by this type of apparatus.
As many central stations furnish only alternating current, it has become necessary for motor manufacturers to perfect types of alternating current motor suitable for all classes of industrial drive and which are adapted for use on the kinds of alternating circuit employed. This has naturally resulted in a multiplicity of types and a classification, to be comprehensive, must, as in the case of alternators, divide the motors into groups as regarded from several points of view. Accordingly, alternating current motors may be classified:
1. With respect to their principle of operation, as
a. SYNCHRONOUS MOTORS;
b. ASYNCHRONOUS MOTORS:
1. Induction motors;
{series;
2. Commutator motors {compensated;
{shunt;
{repulsion.
2. With respect to the current as
- a. Single phase;
- b. Polyphase;
Figs. 1,585 to 1,588.—Synchronous motor principles: I. A single phase synchronous motor is not self-starting. The figures show an elementary alternator and an elementary synchronous motor, the construction of each being identical as shown. If the alternator be started, during the first half of a revolution, beginning at the initial position ABCD, fig. 1,585, current will flow in the direction indicated by the arrows, passing through the external circuit and armature of the motor, fig. 1,586, inducing magnetic poles in the latter as shown by the vertical arrows. These poles are attracted by unlike poles of the field magnets, which tend to turn the motor armature in a counter-clockwise direction. Now, before the torque thus set up has time to overcome the inertia of the motor armature and cause it to rotate, the alternator armature has completed the half revolution, and beginning the second half of the revolution, as in fig. 1,587, the current is reversed and consequently the induced magnetic poles in the motor armature are reversed also. This tends to rotate the armature in the reverse direction, as in fig. 1,588. These reversals of current occur with such frequency that the force does not act long enough in either direction to overcome the inertia of the armature; consequently it remains at rest, or to be exact, it vibrates. Hence, a single phase synchronous motor must be started by some external force and brought up to a speed that gives the same frequency as the alternator before it will operate. A single phase synchronous motor, then, is not self-starting, which is one of its disadvantages; the reason it will operate after being speeded up to synchronism with the alternator and then connected in the circuit is explained in figs. 1,589 to 1,592.
3. With respect to speed, as
a. Constant speed;
b. Variable speed.
4. With respect to structural features, as
a. Enclosed;
b. Semi-enclosed;
c. Open;
d. Pipe ventilated;
e. Back geared;
f. Skeleton frame;
g. Riveted frame;
h. Ventilated; etc.
Of the above divisions and sub-divisions some are self-defining and need little or no explanation; the others, however, will be considered in detail, with explanations of the principles of operation and construction.
Synchronous Motors.—The term "synchronous" means in unison, that is, in step. A so called synchronous motor, then, as generally defined, is one which rotates in unison or in step with the phase of the alternating current which operates it.
Strictly speaking, however, it should be noted that this condition of operation is only approximately realized as will be later shown.
Any single or polyphase alternator will operate as a synchronous motor when supplied with current at the same pressure and frequency as it produces as a generator, the essential condition, in the case of a single phase machine, being that it be speeded up to so called synchronism before being put in the circuit.
In construction, synchronous motors are almost identical with the corresponding alternator, and consist essentially of two elements:
- 1. An armature,
- 2. A field.
Figs. 1,589 to 1,592.—Synchronous motor principles: II. The condition necessary for synchronous motor operation is that the motor be speeded up until it rotates in synchronism, that is, in step with the alternator. This means that the motor must be run at the same frequency as the alternator (not necessarily at the same speed). In the figures it is assumed that the motor has been brought up to synchronism with the alternator and connected in the circuit as shown. In figs. 1,589 and 1,590 the arrows indicate the direction of the current for the armature position shown. The current flowing through the motor armature induces magnetic poles which are attracted by the field poles, thus producing a torque in the direction in which the armature is rotating. After the alternator coil passes the vertical position, the current reverses as in fig. 1,591, and the current flows through the motor armature in the opposite direction, thus reversing the induced poles as in fig. 1,592. This brings like poles near each other, and since the motor coil has rotated beyond the vertical position the repelling action of the like poles, and also the attraction of unlike poles, produces a torque acting in the direction in which the motor is rotating. Hence, when the two armatures move synchronously, the torque produced by the action of the induced poles upon the field poles is always in the direction in which the motor is running, and accordingly, tends to keep it in operation.
either of which may revolve. The field is separately excited with direct current.
Figs. 1,593 and 1,594.—Synchronous motor principles: III. The current which flows through the armature of a synchronous motor is that due to the effective pressure. Since the motor rotates in a magnetic field, a pressure is induced in its armature in a direction opposite to that induced in the armature of the alternator, and called the reverse pressure, as distinguished from the pressure generated by the alternator called the impressed pressure. At any instant, the pressure available to cause current to flow through the two armatures, called the effective pressure, is equal to the difference between the pressure generated by the alternator or impressed pressure and the reverse pressure induced in the motor. Now if the motor be perfectly free to turn, that is, without load or friction, the reverse pressure will equal the impressed pressure and no current will flow. This is the case of real synchronous operation, that is, not only is the frequency of motor and alternator the same, but the coils rotate without phase difference. In figs. 1,593 and 1,594, the impressed and reverse pressures are represented by the dotted arrows Pi and Pr, respectively. Since in this case these opposing pressures are equal, the resultant or effective pressure is zero; hence, there is no current. In actual machines this condition is impossible, because even if the motors have no external load, there is always more or less friction present; hence, in operation there must be more or less current flowing through the motor armature to induce magnetic poles so as to produce sufficient torque to carry the load. The action of the motor in automatically adjusting the effective pressure to suit the load is explained in figs. 1,595 and 1,596.
The principles upon which such motors operate may be explained by considering the action of two elementary alternators connected in circuit, as illustrated in the accompanying illustrations, one alternator being used as a generator and the other as a synchronous motor.
Suppose the motor, as in figs. 1,585 and 1,586, be at rest when it is connected in circuit with the alternator. The alternating current will flow through the motor armature and produce a reaction upon the field tending to rotate the motor armature first in one direction, then in another.
Figs. 1,595 and 1,596.—Synchronous motor principles: IV—A synchronous motor adjusts itself to changes of load by changing the phase difference between current and pressure. If there be no load and no friction, the motor when speeded up and connected in the circuit, will run in true synchronism with the alternator, that is, at any instant, the coils A B C D and A°B°C°D° will be in parallel planes. When this condition obtains, no current will flow and no torque will be required (as explained in figs. 1,593 and 1,594). If a load be put on the motor, the effect will be to cause A°B°C°D° to lag behind the alternator coil to some position A"B"C"D" and current to flow. The reverse pressure will lag behind the impressed pressure equally with the coil, and the current which has now started will ordinarily take an intermediate phase so that it is behind the impressed pressure but in advance of the reverse pressure. These phase relations may be represented in the figure by the armature positions shown, viz.: 1, the synchronous position A°B°C°D° representing the impressed pressure, 2, the intermediate position A'B'C'D', the current, 3, the actual position A"B"C"D" (corresponding to mechanical lag), the reverse pressure. From the figure it will be seen that the current phase represented by A'B'C'D' is in advance of the reverse pressure phase represented by A"B"C"D". Hence, by armature reaction, the current leading the reverse pressure weakens the motor field and reduces the reverse pressure, thus establishing equilibrium between current and load. As the load is increased, the mechanical lag of the alternator coil becomes greater and likewise the current lead with respect to the reverse pressure, which intensifies the armature reaction and allows more current to flow. In this way equilibrium is maintained for variations in load within the limits of zero and 90° mechanical lag. The effect of armature reaction on motors is just the reverse to its effect on alternators, which results in marked automatic adjustment between the machines especially when a single motor is operated from an alternator of about the same size. In other words, the current which weakens or strengthens the motor field, strengthens or weakens respectively the alternator field as the load is varied.
Because of the very rapid reversals in direction of the torque thus set up, there is not sufficient time to overcome the inertia of the armature before the current reverses and produces a torque in the opposite direction, hence, the armature remains stationary or, strictly speaking, it vibrates.
Figs. 1,597 and 1,598.—Synchronous motor principles: V. The effectiveness of armature reaction in weakening the field is proportional to the sine of the angle by which the current lags behind the impressed pressure. If a motor be without load or friction, its armature will revolve synchronously (in parallel planes) with the alternator armature. In the figures let ABCD represent an instantaneous position of the motor armature when this condition obtains; it will then represent the phase relationship of impressed and reverse pressures for the same condition of no load, no friction, operation. Now, if a light load be placed on the motor for the same instantaneous position of alternator armature, the motor coil will drop behind to some position as A", fig. 1,597 (part of the coil only being shown). The reverse pressure will also lag an equal amount and its phase with respect to the impressed pressure will be represented by A". The armature current will ordinarily take an intermediate phase, represented by coil position A'B'C'D', inducing a field strength corresponding to the 9 lines of force OF, O'F', etc. The current being in advance of the phase of the reverse pressure A", the armature reaction weakens the field, thus reducing the reverse pressure and allowing the proper current to flow to balance the load. The amount by which the field is weakened may be determined by resolving the induced magnetic lines OF, O'F', O"F", etc., into components OG, GF, O'G', G'F', O"G", G"F", etc., respectively parallel and at right angles to the lines of force of the main field. Of these components, the field is weakened only by OG, O'G', O"G", etc. Since by construction, angle OFG = AOA', and calling OF unity length, OG = sine of angle by which the current lags behind the impressed pressure. The construction is shown better in the enlarged diagram. For a heavier load the armature coil will drop back further to some position as A"', fig. 1,598, and the lag of the current increase to some intermediate phase as A"B"C"D". By similar construction it is seen that the component OG (fig. 1,597) has increased to OJ (fig. 1,598), this component thus further weakening the main field, by an amount proportional to the sine of the angle by which the current lags behind the impressed pressure. The increased current which is now permitted to flow, causes the induced field to be strengthened (as indicated by the dotted magnetic lines M, M', M", etc.), thus increasing the torque to balance the additional load.
Now if the motor armature be first brought up to a speed corresponding in frequency to that of the alternator before connecting the motor in the circuit, the armature will continue revolving at the same frequency as the alternator.
The armature continues revolving, because, at synchronous speed, the field flux and armature current are always in the same relative position, producing a torque which always pulls the armature around in the same direction.
A polyphase synchronous motor is self starting, because, before the current has died out in the coils of one phase, it is increasing in those of the other phase or phases, so that there is always some turning effort exerted on the armature.
The speed of a synchronous motor is that at which it would have to run, if driven as an alternator, to deliver the number of cycles which is given by the supply alternator.
Figs. 1,599 and 1,600.—Synchronous motor principles: VI. A single phase synchronous motor has "dead centers," just the same as a one cylinder steam engine. Two diagrams of the motor are here shown illustrating the effect of the current in both directions. When the plane of the coil is perpendicular to the field, the poles induced in the armature are parallel to field for either direction of the current; that is to say, the field lines of force and the induced lines of force acting in parallel or opposite directions, no turning effect is produced, just as in analogy when an engine is on the dead center, the piston rod (field line of force) and connecting rod (induced line of force) being in a straight line, the force exerted by the steam on the piston produces no torque.
For instance a 12 pole alternator running at 600 revolutions per minute will deliver current at a frequency of 60 cycles a second; an 8 pole synchronous motor supplied from that circuit will run at 900 revolutions per minute, which is the speed at which it would have to be driven as an alternator to give 60 cycles a second—the frequency of the 12 pole alternator.
Figs. 1,601 to 1,604.—Synchronous motor principles VII. An essential condition for synchronous motor operation is that the mechanical lag be less than 90°. Figs. 1,601 and 1,602 represent the conditions which prevail when the lag of the motor armature A'B'C'D' is anything less than 90°. As shown, the lag is almost 90°. The direction of the current and induced poles are indicated by the arrows. The inclination of the motor coil is such that the repulsion of like poles produces a torque in the direction of rotation, thus tending to keep motor in operation. Now, in figs. 1,603 and 1,604, for the same position of the alternator coil ABCD, if the lag be greater than 90°, the inclination of the motor coil A'B'C'D' is such that at this instant the repulsion of like poles produces a torque in a direction opposite to that of the rotation, thus tending to stop the motor. In actual operation this quickly brings the motor to rest, having the same effect as a strong brake in overcoming the momentum of a revolving wheel.
Figs. 1,605 to 1,608.—Synchronous motor principles: VIII. If the torque and current through the motor armature be kept constant, strengthening the field will increase the mechanical lag, and the lead of the current with respect to the reverse pressure. In the figures, let A be an instantaneous position of the alternator coil, A°, synchronous position of motor coil, A', position corresponding to current phase, A", actual position or mechanical lag of motor coil behind alternator coil necessary to maintain equilibrium. In fig. 1,606, let A' and A" represent respectively the relation of current phase and mechanical lag corresponding to a certain load and field strength. For these conditions OG, O'G', O"G", etc., will represent the components of the induced lines of force in opposition to the motor field, that is, they indicate the intensity of the armature reaction at the instant depicted. Now, assume the field strength to be doubled, as in fig. 1,608, the motor load and current being maintained constant. Under these conditions, the armature reaction must be doubled to maintain equilibrium; that is, the components OG, O'G', etc., fig. 1,608, must be twice the length of OG, O'G', etc., fig. 1,605. Also since the current is maintained constant, the induced magnetic lines OF, O'F' are of same length in both figures. Hence, in fig. 1,608 the plane of these components is such that their extremities touch perpendiculars from G, G', etc., giving the other components FG, F'G', etc. The plane A', normal to OF, O'F', etc., gives the current phase. By construction, the phase difference between A° and A' is such that sin A°OA' (fig. 1,608) = 2 × sin A°OA' (fig. 1,606). That is, doubling the field strength causes an increase of current lag such that the sine of the angle of this lag is doubled. Since the intensity of the armature reaction depends on the lead of the current with respect to the reverse pressure, the mechanical lag of the coil must be increased to some position as A" (fig. 1,608), such as will give an armature reaction of an intensity indicated by the components OG, O'G', etc.
The following simple formula gives the speed relations between generators and motors connected to the same circuit and having different numbers of poles.
| P × S | ||
| s | = | |
| p |
in which
- s. Revolutions per minute of the motor;
- p. Number of poles of the motor;
- S. Revolutions per minute of the alternator;
- P. Number of poles of the alternator.
Question. If the field strength of a synchronous motor be altered, what effect does this have on the speed, and why?
Ans. The speed does not change (save for a momentary variation to establish the phase relation corresponding to equilibrium), because the motor has to run at the same frequency as the alternator.
Ques. How does a synchronous motor adjust itself to changes of load and field strength?
Ans. By changing the phase difference between the current and pressure.
If, on connecting a synchronous motor to the mains, the excitation be too weak, so that the voltage is lower than that of the supply, this phase difference will appear resulting in wattless current, since the missing magnetization has, as it were, to be supplied from an external source. A phase difference also appears when the magnetization is too strong.
Ques. State the disadvantages of synchronous motors.
Ans. A synchronous motor requires an auxiliary power for starting, and will stop if, for any reason, the synchronism be destroyed; collector rings and brushes are required. For some purposes synchronous motors are not desirable, as for driving shafts in small workshops having no other power available for starting, and in cases where frequent starting, or a strong torque at starting is necessary. A synchronous motor has a tendency to hunt[1] and requires intelligent attention; also an exciting current which must be supplied from an external source.
[1] NOTE.—See Hunting of synchronous motors, page [1,280].
Ques. State the advantage of synchronous motors.
Ans. The synchronous motor is desirable for large powers where starting under load is not necessary. Its power factor may be controlled by varying the field strength. The power factor can be made unity and, further, the current can be made to lead the pressure.
Fig. 1,609.—Diagram illustrating method of representing the performance of synchronous motors. The V shaped curve is obtained by plotting the current taken by motor under different degrees of excitation, the power developed by the motor remaining constant. The current may be made to lag or lead while the load remains constant, by varying the excitation. By varying the excitation, a certain value may be reached which will give a minimum current in the armature; this is the condition of unity power factor. If now the excitation be diminished the current will lag and increase in value to obtain the same power; if the excitation be increased the current will lead and increase in value to obtain the same power. The results plotted for several values of the excitation current will give the V curve as shown. This is an actual curve obtained by Mordey on a 50 kw. machine running unloaded as a motor. Other curves situated above this one may be obtained for various loadings of the motor.
A synchronous motor is frequently connected in a circuit solely to improve the power factor. In such cases it is often called a "condenser motor" for the reason that its action is similar to that of a condenser.
The design of synchronous motors proceeds on the same lines as that of alternators, and the question of voltage regulation in the latter becomes a question of power factor regulation in the former.
Ques. For what service are they especially suited?
Ans. For high pressure service.
High voltage current supplied to the armature does not pass through a commutator or slip rings; the field current which passes through slip rings being of low pressure does not give any trouble.
Fig. 1,610.—Westinghouse self-starting synchronous motor. Motors of this type are suitable for constant speed service where starting conditions are moderate, such as driving compressors, pumps, and large blowers. Synchronous motors can be made to operate not only as motors but as synchronous condensers to improve the power factor of the circuit. The field is provided with a combined starting and damper or amorlisseur winding so proportioned that the necessary starting torque is developed by the minimum current consistent with satisfactory synchronous running without hunting. The armature slots are open and the coils form wound, impregnated, and interchangeable. Malleable iron finger plates at each end of the core support the teeth. Ventilating finger plates assembled with the laminations form air ducts. The frames are of cast iron, box section with openings for ventilation; shoes and slide rails permit adjustment of position. The brush holders are of the standard sliding shunt type. Two or more brushes are provided for each ring.
Ques. How do synchronous and induction motors compare as to efficiency?
Ans. Synchronous motors are usually the more efficient.
Fig. 1,611.—Mechanical analogy illustrating "hunting." The figure represents two flywheels connected by a spring susceptible to torsion in either direction of rotation. If the wheels A and B be rotating at the same speed and a brake be applied, say to B, its speed will diminish and the spring will coil up, and if fairly flexible, more than the necessary amount to balance the load imposed by the brake; because when the position of proper torque is reached, B is still rotating slightly slower than A, and an additional torque is required to overcome the inertia of B and bring its speed up to synchronism with A. Now before the spring stops coiling up the wheels must be rotating at the same speed. When this occurs the spring has reached a position of too great torque, and therefore exerting more turning force on B than is necessary to drive it against the brake. Accordingly B is accelerated and the spring uncoils. The velocity of B thus oscillates above and below that of A when a load is put on and taken off. Owing to friction, the oscillations gradually die out and the second wheel takes up a steady speed. A similar action takes place in a synchronous motor when the load is varied.
Hunting of Synchronous Motors.—Since a synchronous motor runs practically in step with the alternator supplying it with current when they both have the same number of poles, or some multiple of the ratio of the number of poles on each machine, it will take an increasing current from the line as its speed drops behind the alternator, but will supply current to the line as a generator if for any reason the speed of the alternator should drop behind that of the motor, or the current wave lag behind, which produces the same effect, and due to additional self-induction or inductance produced by starting up or overloading some other motor or rotary converter in the circuit.
When the motor is first taking current, then giving current back to the line, and this action is continued periodically, the motor is said to be hunting.
Fig. 1,612.—Diagram illustrating the use of a synchronous motor as a condenser. If a synchronous motor be sufficiently excited the current will lead. Hence, if it be connected across an inductive circuit as in the figure and the field be over excited it will compensate for the lagging current in the main, thus increasing the power factor. If the motor be sufficiently over excited the power factor may be made unity, the minimum current being thus obtained that will suffice to transmit the power in the main circuit. A synchronous motor used in this way is called a rotary condenser or synchronous compensator. This is especially useful on long lines containing transformers and induction motors.
Ques. What term is applied to describe the behavior of the current when hunting occurs?
Ans. The term surging is given to describe the current fluctuations produced by hunting.
The mechanical analogy of hunting illustrated in fig. 1,611 will help to an understanding of this phenomenon. In alternating current circuits a precisely similar action takes place between the alternators and synchronous motors, or even between the alternators themselves.
CHARACTERISTICS OF SYNCHRONOUS MOTORS
Starting.—The motor must be brought up to synchronous speed without load, a starting compensator being used. If provided with a self-starting device, the latter must be cut out of circuit at the proper time. The starting torque of motor with self-starting device is very small.
Running.—The motor runs at synchronous speed. The maximum torque is several times full load torque and occurs at synchronous speed.
Stopping.—If the motor receive a sudden overload sufficient to momentarily reduce its speed, it will stop; this may be brought about by momentary interruption of the current, sufficient to cause a loss of synchronism.
Effect upon Circuit.—In case of short circuit in the line the motor acts as a generator and thus increases the intensity of the short circuit. The motor impresses its own wave form upon the circuit. Over excitation will give to the circuit the effect of capacity, and under excitation, that of inductance.
Power Factor.—This depends upon the field current, wave form and hunting. The power factor may be controlled by varying the field excitation.
Necessary Auxiliary Apparatus.—Power for starting, or if self-starting, means of reducing the voltage while starting; also, field exciter, rheostat, friction clutch, main switch and exciter switch, instruments for indicating when the field current is properly adjusted.
Adaptation.—If induction motors be connected to the same line with a synchronous motor that has a steady load, then the field of the synchronous motor can be over excited to produce a leading current, which will counteract the effect of the lagging currents induced by the induction motors. Owing to the weak starting torque, skilled attendance required, and the liability of the motor to stop under abnormal working conditions, the synchronous motor is not adapted to general power distribution, but rather to large units which operate under a steady load and do not require frequent starting and stopping.
Figs. 1,613 to 1,625.—Disassembled view of Western Electric three phase squirrel cage skeleton frame induction motor.
Induction (Asynchronous) Motors.—
An induction motor consists essentially of an armature and a field magnet, there being, in the simplest and most usual types, no electrical connection between these two parts.[2]
[2] NOTE.—The author prefers the terms armature and field magnet, instead of "primary," "secondary," "stator," "rotor," etc., as used by other writers, the armature being the part in which currents are induced and the field magnet (or magnets) that part furnishing the field in which the induction takes place.
According to the kind of current that an induction motor is designed to operate on, it may be classified as:
- 1. Single phase;
- 2. Polyphase.
The operation of an induction motor depends on the production of a magnetic field by passing an alternating current through field magnets.
The character of this field is either
- 1. Oscillating[3], or
- 2. Rotating,
according as single phase or polyphase current is used.
[3] NOTE.—"The word oscillating is becoming specialized in its application to those currents and fields whose oscillations are being damped out, as in electric 'oscillations.' But for this, we should have spoken of an oscillating field."—S. P. Thompson. The author believes the word oscillating, notwithstanding its other usage, best describes the single phase field, and should be here used.
Figs. 1,626 to 1,628.—General Electric base construction for polyphase induction motors. The base is made of cast iron. Adjusting gear is provided to slide the motor along the base as shown in the illustrations, the movement being from 6 to 12 inches according to size. With this design of base, motors are securely held in position under all conditions and may be run with an upward pull on the belt. Close fitting guides moving in an accurately machined slot on the base preserve a correct alignment of the motor when adjustment of the latter is required. The same base can be used whether the motor be supported from the wall or ceiling or located on the floor. A single adjusting screw is placed under the center line of the motor frame, which produces an even and balanced draw in either direction on all parts of the motor when the belt tension is altered. This screw can be located at either end of the base. The base can be omitted when the motor is direct connected or when provision for belt adjustment is not required.
Ques. Describe briefly the operation of a single phase motor.
Ans. A single phase current being supplied to the field magnets, an oscillating field is set up. A single phase motor is not self-starting; but when the armature has been set in motion by external means, the reaction between the magnetic field and the induced currents in the armature being no longer zero, a torque is produced tending to turn the armature.
The current flowing through the armature produces an alternating polarity such that the attraction between the unlike armature and field poles is always in one direction, thus producing the torque.
Fig. 1,629.—Richmond three phase induction motor on base fitted with screw adjusting gear for shifting the position of the motor on the base to take up slack of belt.
Ques. Why is a single phase induction motor not self-starting?
Ans. When the armature is at the rest, the currents induced therein are at a maximum in a plane at right angles to the magnetic field, hence there is no initial torque to start the motor.
Ques. What provision is made for starting single phase induction motors?
Ans. Apparatus is supplied for "splitting the phase" (later described in detail) of the single phase current furnished, converting it temporarily into a two phase current, so as to obtain a rotating field which is maintained till the motor is brought up to speed. The phase splitting device is then cut out and the motor operated with the oscillating field produced by the single phase current.
Figs. 1,630 to 1,641.—Terminals for General Electric polyphase induction motors. In order to prevent any mechanical strain on the leads being transmitted to the motor windings, the terminal cables are clamped in insulated bushings with a connector for each cable.
Ques. Describe briefly the operation of a polyphase induction motor.
Ans. Its operation is due to the production of a rotating magnetic field by the polyphase current furnished. This field "rotating" in space about the axis of the armature induces currents in the latter. The reaction between these currents and the rotating field creates a torque which tends to turn the armature, whether the latter be at rest or in motion.
Figs. 1642 and 1643.—Western Electric end flange rivets and punchings of riveted frame induction motor. The riveted frame is constructed of two cast iron flanges between which the stator laminations of sheet steel are securely clamped and riveted under hydraulic pressure. This construction exposes the laminations directly to the air and improves the radiation, thus insuring high overload capacity and low operating temperatures. The field slots are overhung or partially closed, affording mechanical protection to the coils.
Ques. Why are induction motors called "asynchronous"?
Ans. Because the armature does not turn in synchronism with the rotating field, or, in the case of a single phase induction motor, with the oscillating field (considering the latter in the light of a rotating field).
Ques. How does the speed vary?
Ans. It is slower (more or less according to load) than the "field speed," that is, than "synchronism" or the "synchronous speed."
Figs. 1,644 to 1,649.—Construction of General Electric drawn shell fractional horse power motors. The distinguishing feature of drawn shell motors is the field construction which consists of a steel shell or cylinder supporting and clamping together the stator or field punchings. This method avoids the cast frame work outside the active magnetic material. A disc is first punched or "blanked" out of soft steel, fig. 1,644, this disc being faced into the shape, fig. 1,645, with one end closed. The other end of the shell is then cut out, leaving the small flange as in fig. 1,646. It is now ready to receive the core punchings. In the next operation a suitable number of spacing rings, fig. 1,647, are forced into the shell and seated against the retaining lip, which may be seen in fig. 1,646. The field punchings or laminæ, fig. 1,648, are now assembled, after which a second and equal set of spacing rings are put into place to center the active field iron. The open edge of the shell is then rolled over the punchings under heavy pressure, thus preparing the field structure for the machining and fitting of the end heads and base. Fig. 1,649 shows a section of the completely assembled field structure, the parts being cut away to indicate the relation between the field punchings, spacing rings and shell. After the spacing rings at both frame ends have been turned true and grooved, the bearing heads, fig. 1,649, are ready for fastening in place by four fillister headed screws. A complete wound field is shown in fig. 1,858, with flat base casting attached.
Ques. What is the difference of speed called?
Ans. The slip.
This is a vital factor in the operation of an induction motor, since there must be slip in order that the armature inductors shall cut magnetic lines to induce (hence the name "induction" motor) currents therein so as to create a driving torque.
Fig. 1,650.—Ideal fifteen horse power two phase induction motor. The armature core is supported by a cast iron frame carried on a base, with sliding ways and screw adjustment for tightening the belt. The armature core is provided with ventilating apertures, with metal spacers between each tooth. The revolving field is a steel casting with radially projecting poles, to which the pole shoes are bolted. The overhanging pole tips retain the field coils. All coils of the smaller sizes are wound with insulated copper wire of square section, and of the larger sizes, with flat copper, wound on edge, each turn being insulated by sheet insulation. Motors of this type are adapted for use in small power plants and isolated plants. The relatively high speed for which they are designed, reduces considerably the weight and overall dimensions, and likewise the cost. The exciter is belt driven. The normal kw. capacity of the exciter usually exceeds the kw. required for the excitation under normal load conditions to permit of station lighting. All exciters are built as compound wound dynamos, capable of delivering the exciter current up to 125 volts, which is sufficient margin in the field to control the alternating current line voltage on circuits of unusually low power factor.
Ques. What is the extent of the slip?
Ans. It varies from about 2 to 5 per cent. of synchronous speed depending upon the size.
Ques. Why are induction motors sometimes called constant speed motors?
Ans. They are erroneously and ill advisedly, yet conveniently so called by builders to distinguish them from induction motors fitted with special devices to obtain widely varying speeds, and which are known as variable speed induction motors.
The term adjustable would be better.
Motor, Constant Speed.—A motor in which the speed is either constant or does not materially vary; such as synchronous motors, induction motors with small slip, and ordinary direct current shunt motors.—Paragraph 46 of 1907 Standardization Rules of the A.I.E.E.
Motor, Variable Speed.—A motor in which provision is made for varying the speed as desired. The A.I.E.E. has unfortunately introduced the term varying speed motor, to designate "motors in which the speed varies with the load, decreasing when the load increases, such as series motors." The term is objectionable, since by the expression variable speed motor a much more general meaning is intended.
Fig. 1,651.—Western Electric core construction and method of winding field of skeleton frame induction motor. The coils are wound on forms to give them exact shape and dimensions required. They are pressed into hot moulds to remove any irregularities and then the coils are impregnated with hot cement, to bind the layers together in their permanent shape. The portion of the coil which fits into the slot is wrapped with varnished cloth and a layer of dry tape is wound over the entire coil. The coils are then impregnated with an insulating compound and baked, the process being repeated six times. Coils for 1,100 and 2,200 volt motors have an extra covering of insulation and double the amount of impregnating and baking. The coils may be furnished with special insulation and treatment for exceptionally severe service conditions, such as exposure to excessive moisture, extreme heat, acid or alkaline fumes, etc. The coils are accessible and for the final finish are sprayed with black varnish.
Ques. Why do some writers call the field magnets and armature the primary and secondary, respectively?
Ans. Because, in one sense, the induction motor is a species of transformer, that is, it acts in many respects like a transformer, the primary winding of which is on the field and the secondary winding on the armature.
In the motor the function of the secondary circuit is to furnish energy to produce a torque, instead of producing light and heat as in the case of the transformer. Such comparisons are ill advised when made for the purpose of supplying names for motor parts. There can be no confusion by employing the simple terms armature and field magnets, remembering that the latter is that part that produces the oscillating or rotating field (according as the motor is single or polyphase), and the former, that part in which currents are induced.
Fig. 1,652.—Armature of Allis-Chalmers squirrel cage induction motor. The frame casting is of the box type and has large cored openings for ventilation. Lugs are cast on the interior surface of the frame to support the core, leaving a large air space between.
Ques. Why are polyphase induction motors usually presented in text books before single phase motors?
Ans. Because the latter must start with a rotating field and come up to speed before the oscillating field can be employed.
A knowledge then of the production of a rotating field is necessary to understand the action of the single phase motor at starting.
Fig. 1,653.—Sectional view showing parts of Reliance polyphase induction motor. A special feature of the squirrel cage armature construction is the multiplicity of short circuiting rings. The holes in the rings are bored slightly smaller than the diameter of the copper rods, and the force fit gives good contact. The rings having been forced in place are dip soldered in an alloy of tin of high melting point. The motor parts are: 1, end yoke; 2, shaft; 3, armature short circuiting rings; 4, oil ring; 5, self-aligning bearing bushing; 6, spider; 7, armature bars; 8, field coils; 9, field lamination end plate; 10, field laminations; 11, eye bolt; 12, stator locking key; 13, armature laminations; 14, armature lamination end plate; 15, armature locking key; 16, dust cap; 17, oil well cover; 18, oil throws; 19, field frame; 20, squirrel cage armature.
Polyphase Induction Motors.—As many central stations put out only alternating current circuits, it has become necessary for motor builders to perfect types of alternating current motor suitable for all classes of industrial drive and which are adapted for use on these commercial circuits. Three phase induction motors are slightly more efficient at all loads than two phase motors of corresponding size, due to the superior distribution of the field windings. The power factor is higher, especially at light loads, and the starting torque with full load current is also greater. Furthermore, for given requirements of load and voltage, the amount of copper required in the distributing system is less; consequently, wherever service conditions will permit, three phase motors are preferable to two phase.
Fig. 1,654.—Tesla's rotating magnetic field. The figure is from one of Tesla's papers as given in The Electrician, illustrating how a rotating magnetic field may be produced with stationary magnets and polyphase currents. The illustration shows a laminated iron ring overwound with four separate coils, AA, and BB, each occupying about 90° of the periphery. The opposite pairs of coils AA and BB respectively are connected in series and joined to the leads from a two phase alternator, the pair of coils AA being on one circuit and the coils BB on the other. The resultant flux may be obtained by combining the two fluxes due to coils AA and BB, taking account of the phase difference of the two phase current, as in fig. 1,655.
The construction of an induction motor is very simple, and since there are no sliding contacts as with commutator motors, there can be no sparks during operation—a feature which adapts the motor for use in places where fire hazards are prominent.
The motor consists, as already mentioned, simply of two parts: an armature and field magnets, without any electrical connection between these parts. Its operation depends upon:
- 1. The production of a rotating field;
- 2. Induction of current in the armature;
- 3. Reaction between the revolving field and the induced currents.
Fig. 1,655.—Method of obtaining resultant flux of Tesla's rotating magnetic field. The eight small diagrams here seen show the two components and resultant for eight equivalent successive instants of time during one cycle. At 1, the vertical flux is at + maximum and the horizontal is zero. At 2, the vertical flux is still + but decreasing, and the horizontal is + and increasing, the resultant is the thick line sloping at 45° upwards to the right. At 3, the vertical flux is zero, and the horizontal is at its + maximum, and similarly for the other diagrams. Thus at 8, the vertical flux is + and increasing, while the horizontal is-and decreasing, the resultant is the thick line sloping at 45° upwards to the left. At points 2, 4, 6, and 8 the increasing fluxes are denoted by full and the decreasing by dotted lines. The laminated iron of the ring is indicated by the circles, and the result is that at the instants chosen the flux across the plane of the ring is directed inwards from the points 1, 2, 3, 4, etc., on the inner periphery of the iron. There will, therefore, appear successively at these points effective north poles, the corresponding south poles being simultaneously developed at the points diametrically opposite. These poles travel continuously from one position to the next, and thus the magnetic flux across the plane of the ring swings round and round, completing a revolution without change of intensity during the cycle time of the current.
Production of a Rotating Field.—It should at once be understood that the term "rotating field" does not signify that part of the apparatus revolves, the expression merely refers to the magnetic lines of force set up by the field magnets without regard to whether the latter be the stationary or rotating member.
A rotating field then may be defined as the resultant magnetic field produced by a system of coils symmetrically placed and supplied with polyphase currents.
A rotating magnetic field can, of course, be produced by spinning a horse shoe magnet around its longitudinal axis, but with polyphase currents, as will be later shown, the rotation of the field can be produced Without any movement of the mechanical parts of the electro magnets.
Fig. 1,656.—Arago's rotations. The apparatus necessary to make the experiment consists of a copper disc M, arranged to rotate around a vertical axis and operated by belt drive, as shown. By turning the large pulley by hand, the disc M may be rotated with great rapidity. Above the disc is a glass plate on which is a small pivot supporting a magnetic needle N. If the disc now be rotated with a slow and uniform velocity, the needle is deflected in the direction of the motion, and stops at an angle of from 20° to 30° with the direction of the magnetic meridian, according to the velocity of the rotation of the disc. If the velocity increase, the needle is ultimately deflected more than 90° and then continues to follow the motion of the disc.
The original rotating magnetic field dates back to 1823, when Francois Jean Arago, an assistant in Davy's laboratory, discovered that if a magnet be rotated before a metal disc, the latter had a tendency to follow the motion of the magnet, as shown in fig. 290, page 270 and also in fig. 1,656. This experiment led up to the discovery which was made by Arago in 1824, when he observed that the number of oscillations which a magnetized needle makes in a given time, under the influence of the earth's magnetism, is very much lessened by the proximity of certain metallic masses, and especially of copper, which, may reduce the number in a given time from 300 to 4.
Fig. 1,657.—Explanation of Arago's rotations. Part of fig. 1,656 is here reproduced in plan. Faraday was the first to give an explanation of the phenomena of magnetism by rotation in attributing it to the induction of currents which by their electro-dynamic action, oppose the motion producing them; the action is mechanically analogous to friction. In the figure, let AB be a needle oscillating over a copper disc, and suppose that in one of its oscillations it goes in the direction of the arrow from M to S. In approaching the point S, for instance, it develops there a current in the opposite direction, and which therefore repels it; in moving away from M it produces currents which are of the same kind, and which therefore attract, and both these actions concur in bringing it to rest. Again, suppose the metallic mass turn from M towards S, and that the magnet be fixed; the magnet will repel by induction points such as M which are approaching A, and will attract S which is moving away; hence the motion of the metal stops, as in Faraday's experiment. If in Arago's experiment the disc be moving from M to S, M approaches A and repels it, while S, moving away, attracts it; hence the needle moves in the same direction as the disc. If this explanation be true, all circumstances which favor induction will increase the dynamic action; and those which diminish the former will also lessen the latter.
The explanation of Arago's rotations is that the magnetic field cutting the disc produces eddy currents therein and the reaction between the latter and the field causes the disc to follow the rotations of the field.
The induction motor is a logical development of the experiment of Arago, which so interested Faraday while an assistant in Davy's laboratory and which led him to the discovery of the laws of electromagnetic induction, which are given in Chapter X.
[4]In 1885, Professor Ferraris, of Turin discovered that a rotating field could be produced from stationary coils by means of polyphase currents.
[4] Note.—Walmsley attributes the first production of rotating fields to Walter Bailey in 1879, who exhibited a model at a meeting of the Physical Society of London, but very little was done, it is stated, until Ferraris took up the subject.
Fig. 1,658.—Experiment made by Faraday being the reverse of Arago's first observation. Faraday assumed that since the presence of a metal at rest stops the oscillations of a magnetic needle, the neighborhood of a magnet at rest ought to stop the motion of a rotating mass of metal. He suspended a cube of copper by a twisted thread, which was placed between the poles of a powerful electromagnet. When the thread was left to itself, it began to spin round with great velocity, but stopped the moment a powerful current was passed through the electromagnet.
[5]This discovery was commercially applied a few years later by Tesla, Brown, and Dobrowolsky.
[5] Note.—The Tesla patents were acquired in the U.S. by the Westinghouse Co. in 1888, and polyphase induction motors, as they were called, were soon on the market. Brown of the Oerlikon Machine Works developed the single phase system and operated a transmission plant over five miles in length at Kassel, Germany, which operated at 2,000 volts.
The principles of polyphase motors can be best understood by means of elementary diagrams illustrating the action of polyphase currents in producing a rotating magnetic field, as explained in the paragraphs following.
Production of a Rotating Magnetic Field by Two Phase Currents.—Fig. 1,659 represents an iron ring wound with coils of insulated wire, which are supplied with a two phase current at the four points A, B, C, D, the points A and B, and C and D, being electrically connected.
Fig. 1,659.—Production of a rotating magnetic field by two phase currents. The figure represents an iron ring, wound with coils of insulated wire, and supplied with two phase currents at the four points A, B, C, and D. The action of the two phase current on the ring in producing a rotating magnetic field is explained in the accompanying text.
According to the principles of electromagnetic induction, if only one current a entered the ring at A, and the direction of the winding be suitable, a negative pole (-) will be produced at A and a positive pole (+) at B, so that a magnetic needle pivoted in the center of the ring would tend to point vertically upward towards A. Now suppose that at this instant, corresponding to the beginning of an alternating current cycle, a second current b, differing in phase from the first by 90 degrees, is allowed to enter the ring at C. As shown in fig. 1,659, when the pressure of the current a is at its maximum, that of the current b is at its minimum; therefore, even a two phase current, at the beginning of the cycle, the needle will point toward A.
Fig. 1,660.—Production of rotating magnetic field in a two pole two phase motor. The poles are numbered from 1 to 4 in a clockwise direction. Phase A winding is around poles 1 and 3, and phase B winding, around poles 2 and 4. In each case the poles are wound alternately, that is, if 1 be wound clockwise, 3 will be wound counter clockwise, thus producing unlike polarity in opposite poles. Now during one cycle of the two phase current, the following changes take place, starting with pole 1 of N polarity and 3, of S polarity:
| One Cycle | ||||
|---|---|---|---|---|
| Degrees | 0° to 90° | 90° to 180° | 180° to 270° | 270° to 360° |
| Polarity | 1N - 3S | 2N - 4S | 3N - 1S | 4N - 2S |
Fig. 1,661.—Diagram showing resultant poles due to two phase current.
Fig. 1,662.—Diagram of two phase, six pole field winding. There are six coils in each phase, as shown. The coils of each phase are connected in series, adjacent coils being joined in opposite senses, thus, for each phase, first one coil is wound clockwise, and the next counter clockwise.
As the cycle continues, however, the strength of a will diminish and that of b increase, thus shifting the induced pole toward C, until b attains its maximum and a falls to its minimum at 90° or the end of the first quarter of the cycle, when the needle will point toward C. At 90°, the phase a current reverses in direction and produces a negative pole at B, and as its strength increases from 90° to the 180° point of the cycle, and that of phase b diminishes, the resultant negative pole is shifted past C toward B, until a attains its maximum and b falls to its minimum at 180°, and the needle points in the direction of B.
Fig. 1,663.—Diagram of two phase, eight pole field winding. The winding is divided into 16 groups (equal to the product of the number of poles multiplied by the number of phases). Each group such as at A comprises a number of coils in series, each coil being located in a separate pair of slots, the end of one being connected to the beginning of the next. When the currents are in the same direction, the currents circulate in the same direction in two adjacent groups, a pole then with this arrangement being formed by two groups, both phases contributing to the formation of the pole. After ½ cycle when the current in each phase reverses, the pole advances the angular distance, covered by two groups; hence the field completes one revolution in eight alternations of current.
Figs. 1,664 to 1,683.—Sine curves of two phase current and diagrams showing the physical conception of a two phase rotating magnetic field. The alternating magnetizing current is assumed to be of such strength that, at its maximum strength, the field produced may be represented by 10 lines of force as indicated by the parallel lines. At the beginning of the rotation, fig. 1,664, phase A magnetization, according to sine curve is zero, indicated by the solid black poles, while phase B is of strength 10 with
current in the direction to produce a south pole at B. Similarly, in fig. 1,665, the strength of A is 4 lines, and of B, 9 lines, the resultant magnetization having rotated 22½°. The direction of the resultant magnetization is indicated by the arrow in each figure. It should be noted in fig. 1,669, that the polarity of B is reversed, the current curve now being above the zero line. By following the arrow through the successive positions the rotation of the resultant magnetization is clearly seen.
At the 180° point of the cycle, b reverses in direction and produces a negative pole at D, and as the fluctuation of the pressure of the two currents during the second half of the cycle, from 180° to 360°, bear the same relation to each other as during the first half, the resultant poles of the rotating magnetic field thus produced carry the needle around in continuous rotation so long as the two phase current traverses the windings of the ring.
Fig. 1,684.—Moving picture method of showing motion of a rotary magnetic field. A number of sheets of paper are prepared, each containing a drawing of the motor frame and a magnetic needle in successively advancing angular positions, indicating resultant directions of the magnetism. The sheets are bound together so that the axis of the needle on each sheet coincides. When passing the sheets in one way the revolving field will be seen to rotate in one direction, while, when moving the sheets backward, the rotation of the magnetic field is in the opposite direction, showing that the reversal of the order of the coils has the effect of reversing the rotation of the magnetic field.
Production of Rotating Magnetic Field by Three Phase Current.—A rotating magnetic field is produced by the action of a three phase current in a manner quite similar to the action of a two phase current. Fig. 1,685 shows a ring suitably wound and supplied with a three phase current at three points A, B, C, 120° of a cycle apart.
Fig. 1,685.—Production of a rotating magnetic field by three phase current. A ring wound as shown is tapped at points A, B, and C, 120° apart, and connected with leads to a three phase alternator. As described on page [1,304], a rotating magnetic field is produced in a manner similar to the two phase method.
Fig. 1,686.—Diagram of three phase, four pole Y connected field winding.
At the instant when the current a, flowing in at A, is at its maximum, two currents b and c, each one-half the value of a, will flow out B and C, thus producing a negative pole at A and a positive pole at B and at C. The resultant of the latter will be a positive pole at E, and consequently, the magnetic needle will point towards A.
Fig. 1,687.—Production of a rotating magnetic field in a two pole three phase motor. In order to obtain a uniformly rotating magnetic field, it is necessary to arrange the phase windings in the direction of rotation, in the sequence ACB, not ABC as indicated on the magnets. Thus poles 1 and 4 are connected in series to phase A, 2 and 5 in series to phase C, and 3 and 6 in series to phase B. The different phase windings are differently lined, and it should be noted that they have a common return wire, though this is not absolutely necessary. Since the phases of the three currents differ from each other by one-third of a period or cycle, each of the phase windings will therefore set up a field between its poles, which at any instant will differ, both in direction and magnitude, from the fields set up by the other phase windings. Hence, the three phase windings acting together will produce a resultant field, and if plotted out, the directions of this field for various fractions of the period is such that in one complete period the resultant field will make one complete round of the poles in a clockwise direction, as indicated by the curved arrow. The positions of the resultant field during one complete period may be tabulated as follows:
| One Cycle | ||||||
|---|---|---|---|---|---|---|
| 0° to 60° | 60° to 120° | 120° to 180° | 180° to 240° | 240° to 300° | 300° to 360° | |
| Polarity | 1N - 4S | 2N - 5S | 3N - 6S | 4N - 1S | 5N - 2S | 6N - 3S |
As the cycle advances, however, the mutual relations of the fluctuations of the pressures of the three currents, and the time of their reversals of direction will be such, that when a maximum current is flowing at any one of the points A, B, and C, two currents each of one-half the value of the entering current will flow out of the other two points, and when two currents are entering at any two points, a current of maximum value will flow out of the other point. This action will produce one complete rotation of the magnetic field during each cycle of the current.
Fig. 1,688.—Production of three phase rotating magnetic field with winding on laminated iron ring. The winding is divided into twelve sections, which are connected in three groups, A, B, and C, of four sections each, the sections in each group being evenly placed round the ring with the sections of the two other groups between them. One end of each group is to be connected to the line wire and the other end to the common junction J, from which it follows that the winding given is an example of "star" winding. With three phase currents the winding will give at every instant four N poles and four S poles round the ring, and in actual working these poles will be on the inner periphery because of the presence of an inner ring or cylinder of good magnetic iron placed, with the requisite clearance to allow of rotation, as close as is mechanically possible to the outer ring. Each one of these eight poles will make a complete revolution round the ring in four times the periodic time of the currents supplied. Thus, if the supply current has a frequency of 50, a complete revolution of the field will take place in .08 (=4/50) of a second, which corresponds to an angular velocity of 750 revolutions per minute in place of 3,000 revolutions per minute, which would be the angular velocity with a bipolar field at this periodicity. Similarly a continuously wound Gramme ring tapped at twelve points, joined in three groups of four each to the supply mains, would give an eight pole rotary field. In this case the grouping would be a "mesh" grouping, with each side of the mesh formed of four coils in parallel.
Figs. 1,689 to 1,708.—Sine curves of three phase current and diagrams showing the physical conception of a three phase rotating magnetic field. The diagrams are constructed in the same manner as explained in figs. 1,664 to 1,683. It should be noted that the phase windings are arranged in the direction of rotation in the sequence ACB, phase C being wound in opposite
sense to A and B, as indicated by the curves, in that north poles are produced at A and B when the respective curves are above the zero line, a south pole being produced at C when its curve is above the zero line. The rotation of the resultant magnetization is clearly seen by following the arrow through its successive positions.
Slip.—Instead of the magnetic needle as was used in the preceding figures, a copper cylinder may be placed in a rotating magnetic field and it will be urged also to turn in the same direction as the rotation of the field.
Fig. 1,709.—Diagram of three phase, six pole field winding. There are 18 groups, and the sequence of phases is ABC in a counter clockwise direction. For a Y connection, the middle phase is reversed, so that a pole will be formed by the three consecutive phases when the current is in the same direction in A and C, and opposite in B. The beginning of the middle coil C, and not the end, as with the other two, is connected to the common point O. In this case the pole shifts a distance equal to three groups for each alternation, so that one revolution of the field requires three cycles.
The torque tending to turn the cylinder is due to the induction of currents of opposite polarity in the cylinder.
For simplicity, the rotating magnetic field may be supposed to be produced by a pair of magnetic poles placed at opposite sides of the cylinder and revolved around it as in fig. 1,710.
Now, for instance in starting, the cylinder being at rest any element or section of the surface as the shaded area AB, will, as it comes into the magnetic field of the rotating magnet, cut
Fig. 1,710.—Copper cylinder and rotating magnet illustrating the principle of operation of an induction motor. The "rotating magnetic field" which is necessary for induction motor operation is for simplicity here produced by rotating a magnet as shown. In starting, the cylinder being at rest, any element as AB, as it is swept by the field will cut magnetic lines, which will induce a current upward in direction as determined by applying Fleming's rule (fig. 132, page 133). The inductive action is strongest at the center of the field hence as AB passes the center the induced pressure along AB is greater than along elements more or less remote on either side. Accordingly a pair of eddy currents will result as shown (see fig. 291, page 271). Applying the right hand rule for polarity of these eddy currents (see fig. 119, page 117) it will be seen that a S pole is induced by the eddy on the side of the cylinder receding from the magnet, and a N pole by the eddy on the side toward which the magnet is approaching. The cylinder, then, is attracted in the direction of rotation of the magnet by the induced pole on the receding side, and repelled in the same direction by the induced pole on the approaching side. Accordingly, the cylinder begins to rotate. The velocity with which it turns depends upon the load; it must always turn slower than the magnet, in order that its elements may cut magnetic lines and induce poles to produce the necessary torque to balance the load. The difference in speed of the magnet and cylinder is called the slip. Evidently the greater the load, the greater is the slip required to induce poles of sufficient strength to maintain equilibrium. The figure is drawn somewhat distorted, so that both eddies are visible.
magnetic lines of force inducing a current therein, whose direction is easily determined by applying Fleming's rule.[6]
[6] Note.—In order to avoid confusion in applying Fleming's rule, it may be well to regard the pole as being stationary and the cylinder as in motion; for, since motion is "purely a relative matter" (see fig. 1,393), the inductive action will be the same as if the pole stood still while the cylinder revolved from left to right, that is, counter clockwise, looking down on it. Regarding it thus (pole stationary and cylinder revolving counter clockwise) Fleming's rule (see fig. 132, page 133) is easily applied to ascertain the direction of the induced current, which is found to flow upward in the shaded area as shown.
Since the field is not uniform, but gradually weakens, as shown, on either side of the shaded area (which is just passing the center), the pressure induced on either side will be less than that induced in the shaded area, giving rise to eddy currents (as illustrated in fig. 291, page 271). These eddy currents induce poles as indicated at the centers of the whorls, the polarity being determined by applying the right hand rule (fig. 119, page 117).
Figs. 1,711 to 1,718.—Parts of Allis-Chalmers polyphase induction motor with squirrel cage armature.
By inspection of fig. 1710, it is seen that the induced pole toward which the magnet is moving is of the same polarity as the magnet; therefore it is repelled, while the induced pole from which the magnet is receding, being of opposite polarity, is attracted. A torque is thus produced tending to rotate the cylinder.
It must be evident that this torque is greatest when the cylinder is at rest, because the magnetic lines are cut by any element on the cylindrical surface at the maximum rate.
Moreover, as cylinder is set in motion and brought up to speed, the torque is gradually reduced, because the rate with which the magnetic lines are cut is gradually reduced.
Ques. What is the essential condition for the operation of an induction motor?
Ans. The armature, or part in which currents are induced, must rotate at a speed slower than that of the rotating magnetic field.
In the elementary induction motor, fig. 1,710, the cylinder is the armature, and the rotating magnets are the equivalent of a rotating magnetic field.
Ques. What is the difference of speed called?
Ans. The slip.
Ques. Why is slip necessary in the operation of an induction motor?
Ans. If the armature had no weight and there was no friction offered by the bearings and air, it would revolve in synchronism with the rotating magnetic field, that is, the slip would be zero; but since weight and friction are always present and constitute a small load, its speed of rotation will be a little less than that of the rotating magnetic field, so that induction will take place, in amount sufficient to produce a torque that will balance the load.
Fig. 1,719.—General Electric vertical type induction motor; sectional view showing oiling system. It is provided with ball thrust bearings and top and bottom guide bearings, and a continuous flow of oil is maintained through all the bearings by means of a pump which is made integral with the motor. The ball thrust bearings are designed to support the weight of the armature only. In cases where the armature is direct connected a flexible coupling should be used to prevent additional weight coming on the thrust bearings. In operation, when the motor starts, the oil, revolving with the pan, flows against the stationary nozzle and is forced by its velocity at a high pressure through the oil pipe into the reservoir on top. It then flows down through the ball bearing and upper guide bearing, through a slot in the armature spider into the lower guide bearing and thence into the oil pan. Thus a continuous stream of oil is delivered through all bearings.
Ques. How is slip expressed?
Ans. In terms of synchronism, that is, as a percentage of the speed of the rotating magnetic field.
The slip is obtained from the following formula:
Slip (rev. per sec.) = Sf - Sa
or, expressed as a percentage of synchronism, that is, of the synchronous speed,
| (Sf - Sa) × 100 | ||
| Slip (%) | = | |
| Sf |
where
- Sf = Synchronous speed, or R.P.M. of the rotatory magnetic field;
- Sa = Speed of the armature.
The synchronous speed is determined the same as for synchronous motor by use of the following formula:
| 2f | ||
| Sf | = | |
| P |
where
- Sf = Synchronous speed or R.P.M. of the rotating magnetic field;
- P = Number of poles;
- f = frequency.
Fig. 1720.—Triumph back geared polyphase induction motor. A great many applications, especially for direct attachment, require the use of either a very slow or special speed motor. As these are quite costly, the preferable arrangement, and one equally as satisfactory, is the use of a standard speed motor combined with a back geared attachment. Rawhide pinions are furnished whenever possible, insuring smooth running with a minimum of noise.
Figs. 1,721 to 1,735.—Parts of General Electric small polyphase induction motors. A, armature; B, key for armature shaft; C, oil ring; D, bearing lining; E, bearing head, pulley end; F, cap screw for bearing heads; G, field, complete with winding, terminal plate and leads; H, motor leads; I, terminal connector for motor leads; J, soft rubber bushing for motor leads; K, terminal plate; L, screw for terminal board; M, field coils; N, wooden top sticks for field coils; O, oil filler; P, bearing head opposite pulley end; Q, screw for oil well cover; R, oil well cover; S, socket pipe plug for bearing head; U, motor base; V, yoke for motor base; W, motor base adjusting screw; X, bolt for motor base and frame (short); Y, cap screw for bearing head; Z, internal directive fan; Aa, pulley.