Diphenylchloroarsine

“This substance (Blue Cross) was a famous gas of the Germans and was made in large quantities. The method used by the Germans was different from the one worked out by the Allies, and on account of the fact that the German method could be carried out without specially designed apparatus and required as raw materials substances readily obtainable, it was probably preferable. It is doubtful, however, whether the Allies would have made this gas, for as the result of its use no fatalities were reported. The German process consisted in preparing phenylarsenic acid by condensing benzene diazonium chloride with sodium arsenite. The acid was next reduced by sulfur dioxide to phenylarsenous acid, which was, in turn, condensed with the diazonium compound to form diphenylarsenic acid. This acid was reduced to diphenylarsenous oxide, which with hydrochloric acid yielded diphenylchloroarsine. The chemical equations for the reactions will make clearer the steps involved.

C₆H₅N₂Cl + Na₃AsO₃ = C₆H₅AsO₃Na₂ + NaCl + N₂
C₆H₅AsO₃Na₂ + 2HCl=C₆H₅AsO₃H₂ + 2NaCl
C₆H₅AsO₃H₂ + SO₂+H₂O=C₆H₅AsO₂H₂ + H₂SO₄
C₆H₅N₂Cl + C₆H₅AsO₂Na₂=(C₆H₅)₂AsO₂Na + NaCl + N₂
(C₆H₅)₂AsO₂Na + HCl=(C₆H₅)₂AsO₂H + NaCl
2(C₆H₅)₂AsO₂H + 2SO₂ + H₂O=[(C₆H₅)₂As]₂O + 2H₂SO₄
[(C₆H₅)₂As]₂O + 2HCl=2(C₆H₅)₂AsCl + H₂O.

“The entire process was carried out at Höchst. The method used at Höchst was as follows: In preparing the diazonium solution, 3 kg.-mols of aniline were dissolved in 3000 liters of water and the theoretical quantity of hydrochloric acid. The temperature of the solution was reduced to between 0° and 5° and the theoretical amount of sodium nitrite added. The reaction was carried out in a wooden tank of the usual form for the preparation of diazonium compounds. A solution of sodium arsenite was prepared which contained 20 per cent excess of oxide over that required to react with the aniline used. The arsenous oxide was dissolved in sodium carbonate, care being taken to have enough of the alkali present to neutralize all of the acid present in the solution of the diazonium salt. To the solution of the sodium arsenite were added 20 kg. of copper sulfate dissolved in water, this being the amount required when 3 kg.-mols of aniline are used. The solution of the diazonium compound was allowed to flow slowly into the solution of the arsenite while the temperature was maintained at 15°. The mixture was constantly stirred during the addition which requires about 3 hrs. After the reaction was complete, the material was passed through a filter press in order to remove the coupling agent and the tar which had been formed. Hydrochloric acid was next added to the clear solution to precipitate phenylarsenic acid, the last portions of which were removed by the addition of salt.

“The phenylarsenic acid was next reduced to phenylarsenous acid by means of a solution of sodium bisulfite, about 20 per cent excess of the latter over the theoretical amount being used. For 100 parts of arsenic acid, 400 parts of solution were used. The reaction was carried out in a wooden vessel and the mixture stirred during the entire operation. A temperature of 80° was maintained by means of a steam coil. Phenylarsenous acid separated as an oil. The aqueous solution was decanted from the oil, which was dissolved in a solution of sodium hydroxide, 40° Bé. The solution of the sodium salt of phenylarsenous acid was treated with water so that the resulting solution had a volume of 6 cu. m. when 3 kg.-mols of the salt were present. Ice was next added to reduce the temperature to 15° and a solution of benzene diazonium chloride, prepared in the manner described for the first operation, was slowly added. After the coupling, diphenylarsenic acid was precipitated by means of hydrochloric acid. The acid was removed by means of a filter press and dissolved in hydrochloric acid, 20° Bé. For one part of diphenylarsenic acid, 3 parts of hydrochloric acid were used. Into this solution was passed 5 per cent excess of sulfur dioxide over that required for the reduction. The sulfur dioxide used was obtained from cylinders which contained it in liquid condition.

“The reduction was carried out in an iron tank lined with tiles and a temperature of 80° was maintained. About 8 hrs. were required for the reaction. The diphenylarsenic acid on reduction by the sulfur dioxide was converted into diphenylarsenous oxide which, in the presence of the hydrochloric acid, was converted into diphenylchloroarsine, which separated as an oil. The oil was next removed and heated in the best vacuum obtainable until it was dry and free from hydrochloric acid. The compound melted at 34°. It was placed in iron tanks for shipment. The yield of diphenylchloroarsine calculated from the aniline used was from 25 to 30 per cent of the theoretical. No marked trouble was observed in handling the materials and no serious poisoning cases were reported.

Diphenylcyanoarsine

“This compound was prepared by treating diphenylchloroarsine with a saturated aqueous solution of potassium or sodium cyanide.

(C₆H₅)₂AsCl + NaCN = (C₆H₅)₂AsCN + NaCl.

Five per cent excess of the alkaline cyanide was used. The reaction was carried out at 60° with vigorous stirring. The yield was nearly theoretical.

Ethyldichloroarsine

“This compound was prepared at Höchst from ethylarsenous oxide which was obtained from the Badische Anilin und Soda Fabrik.

“Preparation of Ethylarsenous Oxide—The compound was prepared by treating sodium arsenite with ethyl chloride under pressure. The resulting sodium salt of ethylarsenic acid was converted into the free acid and reduced by sulfur dioxide. The ethylarsenous acid formed in this way lost water and was thereby transformed into ethylarsenous oxide. The reactions involved are as follows:

C₂H₅Cl + Na₃AsO₃ = C₂H₅AsO₃Na₂ + NaCl
C₂H₅AsO₃Na₂ + 2 HCl=C₂H₅AsO₃H₂ + 2 NaCl
C₂H₅AsO₃H₂ + SO₂ + H₂O=C₂H₅AsO₂H₂ + H₂SO₄
2C₂H₅AsO₂H₂=(C₂H₅As)₂O + H₂O.

“The ethyl chloride used in the preparation was in part made in this factory, and in part received from other sources. As ethyl chloride is an important product used in peace time, it is not, therefore, essentially a war product and its preparation was not described.

“In preparing the solution of sodium arsenite, one molecular weight of arsenous oxide was dissolved in a solution containing 8 molecular weights of sodium hydroxide. The solution of the base was prepared from a 50 per cent solution of sodium hydroxide to which enough solid alkali was added to make the solution a 55 per cent one. In one operation 660 kg. of arsenous oxide were used. For 100 parts of arsenous oxide, 130 parts of ethyl chloride were used, this being the theoretical amount of the latter.

“The reaction was carried out in a steel autoclave of about 300 liters capacity. The temperature was maintained at between 90° and 95°. The ethyl chloride was pumped in, in 3 or 4 portions, and the pressure in the autoclave was kept at from 10 to 15 atmospheres. The several portions of ethyl chloride were introduced at intervals of about 1½ hrs. During the entire reaction, the contents of the autoclave were vigorously stirred. After all the ethyl chloride had been added, the material was stirred from 12 to 16 hrs., at the end of which time the pressure had fallen to about 6 atmospheres. The excess of ethyl chloride and the alcohol formed in the reaction were next distilled off. At this point a sample of the solution was drawn off for testing. This was done by determining the amount of arsenite present in the solution. If not more than 20 per cent of sodium arsenite had not reacted, the preparation was considered satisfactory. Water was then added to the contents of the autoclave in sufficient amount to dissolve the solid material. The product was next drawn over into a tank and neutralized with sulfuric acid. It was then treated with sulfur dioxide gas until there was an excess of the latter present. The mixture was then heated to about 70° when the ethylarsenous oxide precipitated as a heavy oil. This was readily separated and shipped without further purification. The yield of ethylarsenous oxide, from arsenic oxide, was from 80 to 82 per cent of a product which contained about 93 per cent of pure ethylarsenous oxide.

Preparation of Ethyldichloroarsine—The compound was prepared by treating ethylarsenous oxide with hydrochloric acid. The reaction is as follows:

C₂H₅AsO + 2HCl = C₂H₅AsCl + H₂O.

The operation was carried out in an iron kettle lined with lead, which was cooled externally by means of water and which was furnished with a lead covered stirrer. To the kettle, which contained from 500 to 1000 kg. of hydrochloric acid left over from the previous operation, were added 4000 kg. of ethylarsenous oxide. The gaseous hydrochloric acid was next led in. The kettle was kept under slightly diminished pressure in order to assist in the introduction of hydrochloric acid. The temperature during the reaction must not rise above 95°. When the hydrochloric acid was no longer absorbed and was contained in appreciable quantities in the issuing gases, the operation was stopped. This usually occurred at the end of from one to two days. The product of the reaction was drawn off by means of a water pump and heated in a vacuum until drops of oil passed over. The residue was passed over to a measuring tank and finally to tank-wagons made of iron. The yield of the product was practically the theoretical.

On account of the volatility of the compound and its poisonous character, the apparatus in which it was prepared was surrounded by an octagonal box, the sides of which were fitted with glass windows. Through this chamber a constant supply of air was drawn. This was led into a chimney where the poisonous vapors were burned. The gases given off during the distillation of the product were passed through a water scrubber.”

“Lewisite”

The one arsenical which created the most discussion during the War, and about which many wild stories were circulated, was “Lewisite,” or as the press called it, “Methyl.” Its discovery and perfection illustrate the possibilities of research as applied to Chemical Warfare, and points to the need of a permanent organization to carry on such work when the pressure of the situation does not demand such immediate results.

The reaction of ethylene and sulfur chloride, which led to the preparation of mustard gas, naturally led the organic chemists to investigate the reaction of this gas and other unsaturated hydrocarbons, such as acetylene, upon other inorganic chlorides, such as arsenic, antimony and tin. There was little absorption of the gas, either at atmospheric or higher pressures, and upon distilling the reaction product, most of the gas was evolved, showing that no chemical reaction had taken place. However, when a catalyser, in the form of aluminium chloride, was added, Capt. Lewis found that there was a vigorous reaction and that a highly vesicant product was formed. The possibilities of this compound were immediately recognized and the greatest secrecy was maintained regarding all the details of preparation and of the properties of this new product. At the close of the War, this was considered one of the most valuable of Chemical Warfare secrets, and therefore publication of the reactions involved were withheld. Unfortunately or otherwise, the British later decided to release the material for publication, and details may be found in an article by Green and Price in the Journal of the Chemical Society for April, 1921. It must be emphasized that the credit for this work belongs, not to these authors, but to Capt. W. Lee Lewis and the men who worked with him at the Catholic University branch of the American University Division (the Research Division of the C. W. S.).

On a laboratory scale, acetylene is bubbled through a mixture of 440 grams of anhydrous arsenic trichloride and 300 grams of anhydrous aluminium chloride. Absorption is rapid and much heat is developed. After six hours, about 100 grams of acetylene is absorbed. The reaction product was dark colored and viscid, and had developed a very powerful odor, suggestive of pelargoniums. Attempts to distill this product always led to violent explosions. (It may be stated here that Lewis was able to perfect a method of distillation and separation of the products formed, so that pure materials could be obtained, with little or no danger of explosion.) The English chemists therefore decomposed the product with ice-cold hydrochloric acid solution of constant boiling point (this suggestion was the result of work done by Lewis). The resulting oil was then distilled in a current of vapor obtained from constant boiling hydrochloric acid and finally fractionated into three parts.

The first product obtained consist in the addition of one acetylene to the arsenic trichloride molecule, and, chemically, is chlorovinyldichloroarsine, CHCl: CH·AsCl₂, a colorless or faintly yellow liquid, boiling at 93° at a pressure of 26 mm. A small quantity, even in very dilute solution, applied to the skin causes painful blistering, its virulence in this respect approaching that of mustard gas. It is more valuable than mustard gas, however, in that it is absorbed through the skin, and as stated on [page 23], three drops, placed on the abdomen of a rat, will cause death in from one to three hours. It is also a very powerful respiratory irritant, the mucous membrane of the nose being attacked and violent sneezing induced. More prolonged exposure leads to severe pain in the throat and chest.

The second fraction (β, β′-dichlorodivinylchloroarsine) is a product resulting from the addition of two acetylene molecules to one arsenic trichloride, and boils at 130° to 133° at 26 mm. It is much less powerful as a vesicant than chlorovinyldichloroarsine, but its irritant properties on the respiratory system are much more intense.

The third fraction, β, β′, β″-trichlorotrivinylarsine, (CHCl: CH)₃As, is a colorless liquid, boiling at 151° to 155° at 28 mm., which solidifies at 3° to 4°. It is neither a strong vesicating agent nor a powerful respiratory irritant. At the same time, its odor is pungent and most unpleasant and it induces violent sneezing.

CHAPTER XI
CARBON MONOXIDE

Carbon monoxide, because of its cheapness, accessibility and ease of manufacture, has been frequently considered as a possible war gas. Actually, it appears never to have been used intentionally for such purposes. There are several reasons for this. First, its temperature of liquefaction at atmospheric pressure is -139° C. This means too high a pressure in the bomb or shell at ordinary temperatures. Secondly, the weight of carbon monoxide is only slightly less than that of air, which keeps it from rolling into depressions, dugouts and trenches, as in the case of ordinary gases, and also permits of its rather rapid rise and dissipation into the surrounding atmosphere. A third reason is its comparatively low toxic value, which is only about one-fifth that of phosgene. However, as it can be breathed without any discomfort, and as it has some delay action, its lack of poisonous properties would not seriously militate against its use were it not for the other reasons given.

It is, nevertheless, a source of serious danger both in marine and land warfare. Defective ventilation in the boiler rooms of ships and fires below decks, both in and out of action, are especially dangerous because of the carbon monoxide which is produced. In one of the naval engagements between the Germans and the English, defective high explosive shell, after penetrating into enclosed portions of the ship, evolved large quantities of carbon monoxide and thus killed some hundreds of men. On shore, machine gun fire in enclosed spaces, such as pill boxes, and in tanks, liberates relatively large quantities of carbon monoxide. Similarly, in mining and sapping work, the carbon monoxide liberated by the detonation of high explosives constitutes one of the most serious of the difficulties connected with this work and necessitated elaborate equipment and extensive military training in mine rescue work.

The removal of carbon monoxide from the air is difficult because of its physical and chemical properties. Its low boiling point and critical temperature makes adequate adsorption at ordinary temperatures by the use of an active absorbent out of the question. Its known insolubility in all solvents similarly precludes its removal by physical absorption.

After extensive investigation two absorbents have been found.[24] The first of these consists in a mixture of iodine pentoxide and fuming sulfuric acid, with pumice stone as a carrier. Using a layer 10 cm. deep and passing a 1 per cent carbon monoxide air mixture at the rate of 500 cc. per minute per sq. cm. cross section, a 100%-90% removal of the gas could be secured for two hours at room temperature and almost as long at 0° C. The reaction is not instantaneous, and a brief induction period always occurs. This may be reduced to a minimum by the addition of a little iodine to the original mixture.

The sulfur trioxide given off is very irritating to the lungs, but by the use of a layer of active charcoal beyond the carbon monoxide absorbent, this disadvantage was almost completely eliminated. However, sulfur dioxide is slowly formed as a result of this adsorption and after prolonged standing or long-continued use of the canister at a high rate of gas flow gives serious trouble.

Considerable heat is given off in the reaction and a cooling attachment was required. The most satisfactory device was a metal box filled with fused sodium thiosulfate pentahydrate, which absorbed a very considerable amount of the heat.

Still a further disadvantage was the fact that the adsorbents became spent by use, even in the absence of carbon monoxide, since it absorbed enough moisture from the air of average humidity in several hours, to destroy its activity.

The difficulties mentioned were so troublesome that this absorbent was finally supplanted by the more satisfactory oxide absorbent described below.

Fig. 39.—Diagram of Carbon Monoxide Canister, CMA3.

The metallic oxide mixture was the direct result of an observation that specially precipitated copper oxide with 1 per cent silver oxide was an efficient catalyst for the oxidation of arsine by oxygen. After a study of various oxide mixtures, it was found that a mixture of manganese dioxide and silver oxide, or a three component system containing cobaltic oxide, manganese dioxide and silver oxide in the proportion of 20:34:46 catalyzed the reaction of carbon monoxide at room temperature. The studies were extended and it was soon found that the best catalysts contained active manganese dioxide as the chief constituent. This was prepared by the reaction between potassium permanganate and anhydrous manganese sulfate in the presence of fairly concentrated sulfuric acid. It also developed that the minimum silver oxide content decreased progressively as the number of components increased from 2 to 4. The standard catalyst (Hopcalite) finally adopted for production consisted of 50 per cent manganese dioxide, 30 per cent copper oxide, 15 per cent cobaltic oxide and 5 per cent silver oxide. The mixture was prepared by precipitating and washing the first three oxides separately, and then precipitating the silver oxide in the mixed sludge. After washing, this sludge was run through a filter press, kneaded in a machine, the cake dried and ground to size. While it is not difficult to obtain a product which is catalytically active, it requires a vigorous control of all the conditions and operations to assure a product at once active, hard, dense and resistant as possible to the deleterious action of water vapor.

Fig. 40.—Tanks and Press for Small Scale Manufacture
of Carbon Monoxide Absorbent.

Hopcalite acts catalytically and therefore only a layer sufficiently deep to insure close contact of all the air with the catalyst is needed. One and a half inches (310 gm.) were found ample for this purpose.

The normal activity of Hopcalite requires a dry gas mixture. This was secured by placing a three-inch layer of dry granular calcium chloride at the inlet side of the canister.

Because of the evolution of heat, a cooling arrangement was also used in the Hopcalite canisters.

The life of this canister was the same irrespective of whether its use was continuous or intermittent. The higher the temperature the longer the life because Hopcalite is less sensitive to water vapors at higher temperatures. Since, if the effluent air was sufficiently dried, the Hopcalite should function indefinitely against any concentration of carbon monoxide, the life of the canister is limited solely by the life of the drier. Therefore the net gain in weight is a sure criterion of its condition. After many tests it was determined that any canister which had gained more than 35 grams above its original weight should be withdrawn. The canisters, at the time of breakdown, showed a gain in weight varying between 42 and 71 grams, with a average of 54 grams. It is really, therefore, the actual humidity of the air in which the canister is used that determines its life.

Fig. 41.—Navy Head Mask and Canister.

CHAPTER XII
DEVELOPMENT OF THE GAS MASK

While in ordinary warfare the best defense against any implement of war is a vigorous offense with the same weapon, Chemical Warfare presents a new point of view. Here it is very important to make use of all defensive measures against attack. Because of the nature of the materials used, it has been found possible to furnish, not only general protection, but also continuous protection during the time the gas is present.

The first consideration in the protection of troops against a gas attack is the provision of an efficient individual protective appliance for each soldier. The gas attack of April 22, 1915 found the Allies entirely unprepared and unprotected against poisonous gas. While a few of the men had the presence of mind to protect themselves by covering their faces with wet cloths, the majority of them became casualties. Immediately steps were taken to improvise protective devices among which were gags, made with rags soaked in water or washing soda solution, handkerchiefs filled with moist earth, etc. One suggestion was to use bottles with the bottom knocked off and filled with moist earth. The breath was to be taken in through the bottle and let out through the nose; but as bottles were scarce and few of them survived the attempt to get the bottom broken off, the idea was of no value.

The first masks were made by the women of England in response to the appeal by Lord Kitchener; they consisted of cotton wool wrapped in muslin or veiling and were to be kept moist with water, soda solution or hypo.