ADDITIONAL MATERIAL USED IN SOAP MAKING.
Water is indispensable to the soap manufacturer. In the soap factory hard water is often the cause of much trouble. Water, which is the best solvent known, in passing through the crevices of rocks dissolves some of the constituents of these, and the water is known as hard. This hardness is of two kinds, temporary and permanent. Temporarily hard water is formed by water, which contains carbonic acid, dissolving a portion of calcium carbonate or carbonate of lime. Upon boiling, the carbonic acid is driven from the water and the carbonate, being insoluble in carbon dioxide free water, is deposited. This is the cause of boiler scale, and to check this a small amount of sal ammoniac may be added to the water, which converts the carbonate into soluble calcium chloride and volatile ammonium carbonate. Permanent hardness is caused by calcium sulphate which is soluble in 400 parts of water and cannot be removed by boiling.
The presence of these salts in water form insoluble lime soaps which act as inert bodies as far as their value for the common use of soap is concerned. Where the percentage of lime in water is large this should be removed. A method generally used is to add about 5% of 20° B. sodium silicate to the hard water. This precipitates the lime and the water is then sufficiently pure to use.
Salt, known as sodium chloride, is used to a large extent in soap making for "salting out" the soap during saponification, as well as graining soaps. Soap ordinarily soluble in water is insoluble in a salt solution, use of which is made by adding salt to the soap which goes into solution and throws any soap dissolved in the lyes out of solution. Salt may contain magnesium and calcium chlorides, which of course are undesirable in large amounts. The products on the market, however, are satisfactory, thus no detail is necessary.
Filling materials used are sodium silicate, or water glass, talc, silex, pumice, starch, borax, tripoli, etc.
Besides these other materials are used in the refining of the oils and fats, and glycerine recovery, such as Fuller's earth, bichromates of soda or potash, sulphate of alumina, sulphuric and hydrochloric acids and alcohol.
A lengthy description of these substances is not given, as their modes of use are detailed elsewhere.