TURBINE ENGINES
Whatever the future may hold, however, it remains true that the first practical solution of the problem of securing direct rotary motion from the action of steam, on a really commercial scale, was solved with an apparatus very different from any of those just described, the inventor being an Englishman, Mr. C. A. Parsons, and the apparatus the steam turbine, the first model of which he constructed in 1884, and which began to attract general attention in the course of the ensuing decade. Public interest was fully aroused in 1897, when Mr. Parson's boat, the Turbinia, equipped with engines of this type, showed a trial speed of 32-3/4 knots per hour, a speed never hitherto attained by any other species of water craft. More recently, a torpedo boat, the Viper, equipped with engines developing about ten thousand horse-power, attained a speed of 35-1/2 knots. The success of these small boats led to the equipment of large vessels with the turbine, and on April first, 1905, the first transatlantic liner propelled by this form of engine steamed into the harbor of Halifax, Nova Scotia.
This first ocean liner equipped with the turbine engine is called the Victorian. She is a ship five hundred and forty feet long and sixty feet wide, carrying fifteen hundred passengers. The Victorian had shown a speed of 19-1/2 knots an hour on her trial trip, and it had been hoped that she would break the transatlantic record. On her first trip, however, she encountered adverse winds and seas, and did not attain great speed. Her performance was, however, considered entirely satisfactory and creditable.
In the ensuing half-decade several large ships were equipped with engines of the same type, the most famous of these being the Cunard liners, Carmania, Lusitania, and Mauretania. The two last-named ships are sister craft, and they are the largest boats of any kind hitherto constructed. The Lusitania was first launched and she entered immediately upon a record-breaking career, only to be surpassed within a few months by the Mauretania, which soon acquired all records for speed and endurance.
Fuller details as to the performance of these vessels will be found in another place. Here we are of course concerned with the Parsons turbine engine itself rather than with its applications.
This turbine engine constitutes the first really important departure from the old-type steam engine, thus realizing the dream of the seventeenth-century Italian, Branca, to which reference was made above. Mr. Parsons' elaboration of the idea developed a good deal of complexity as regards the number of parts involved, yet his engine is of the utmost simplicity in principle. It consists of a large number of series of small blades, each series arranged about a drum which revolves. Between the rings of revolving blades are adjusted corresponding rings of fixed blades, which project from the casing to the cylinder, and by means of which the steam is regulated in direction, so that it strikes at the proper angle against the revolving blades of the turbine.
In practise, three series of cylindrical drums are used, each containing a large number of rings of blades of uniform size; but each successive drum having longer blades, to accommodate the greater volume of the expanding steam. The steam is fed against the first series of blades in gusts, which may be varied in frequency and length to meet the requirements of speed. After impinging on the first circle of blades, the steam passes to the next under slightly reduced pressure, and the pressure is thus successively stepped down from one set of blades to another until it is ultimately reduced from say two hundred pounds to the square inch, to one pound to the square inch before it passes to the condenser and ceases to act.
There is thus a fuller utilization of the kinetic energy of the gas, through carrying it from high to low pressure, than is possible with the old type of cylinder-and-piston engine. On the other hand, there is a constant loss due to the fact that the blades of the turbine can not fit with absolute tightness against the cylinder walls. The net result is that the compound turbine, as at present developed, appears to have about the same efficiency as the best engine of the old type.
One capital advantage of the turbine is that it keeps the cylinder walls at a more uniform temperature than is possible even with a compound engine of the old type. Another advantage is that the power of the turbine is applied directly to cause rotation of the shaft, whereas no satisfactory means has ever been discovered hitherto of making the action of the steam engine rotary, except with the somewhat disadvantageous crank-shaft. This fact of adjustment of the turbine blades to the revolving shaft seems to make this form of engine particularly adapted to use in steamships. It is also highly adapted to revolving the shaft of a dynamo, and has been largely applied to this use. Needless to say, however, it may be applied to any other form of machinery. It would be difficult at the present stage of its development to predict the extent to which the turbine will ultimately supersede the old type of engine. Its progress has already been extraordinary, however, as an engineer pointed out in the London Times of August 14, 1907, in the following words:
"When the steam turbine was introduced by Mr. Parsons some 25 years ago, in the form of a little model, which is now in the South Kensington Museum, and the rotor of which may easily be held stationary by the hand against the full blast of the steam, who would have been rash enough to predict, except perhaps the far-seeing inventor himself, that a vessel 760 feet long, loaded to 37,000 tons displacement, drawing 32 ft. 9 in. of water, and providing accommodation for 2,500 people, could be propelled at a speed of 24.5 knots per hour, which it is hoped she may maintain over the 3,000 miles of the Atlantic voyage?
"From this small model, which will in time become as historic as the Rocket of Stephenson, and which is only some few inches in diameter, the turbine has been developed gradually in size. The cylindrical casings which take the place of the complicated machinery of the piston engine in the engine room of the Lusitania contain drums, which in the high-pressure turbines are 8 feet in diameter and in the low-pressure 11 ft. 8 in., and from which thousands of curved blades project, the longest of which are 22 inches, and against which the steam impinges in its course from the boiler to the condenser.
"Not only has the steam turbine justified the confidence of those who have labored so successfully in its development, but no other great invention has proceeded from the laboratory stage to such an important position in the engineering world in such a short space of time. This would not have happened if some inherent drawback, such as lack of economy in steam consumption, existed, and as the turbine has been proved to be, for land purposes, very economical, there seems to be no reason to doubt that marine turbines, working as they do at full load almost continually, will show likewise that the coal bill is not increased, but perhaps diminished by their use.
"The records of the vibrations of the hull which were taken during the trials by Schlick's instruments showed that the vertical vibration was 60 per minute on the run, which was due to the propellers, and which may be further modified. The horizontal vibration was almost unnoticeable, while the behavior of the ship in the heavy seas she encountered in her long-distance runs was good, the roll from side to side having a period of 18 seconds. The great length of this ship and the gyrostatic action of the heavy rotating masses of the machinery ought to render her almost insensible to the heaviest Atlantic rollers; certainly as far as pitching is concerned."
THE ORIGINAL PARSON'S TURBINE ENGINE AND THE RECORD-BREAKING SHIP FOR WHICH IT IS RESPONSIBLE.
This small turbine engine, with which Mr. Parson's early experiments were made in 1884, is preserved in the South Kensington Museum, London. At the time when it was made it seemed scarcely more than a toy, and engineers in general doubted that the principle it employed could ever be made commercially available. Yet within the lifetime of its inventor engines built on this model have come to be the most powerful of force transmuters. The "Mauretania," the largest, and thanks to her turbine engines the speediest, of ships, is here presented on the same page with the little original turbine model, as illustrating vividly the practical development of a seemingly visionary idea.
A more general comment upon the turbine engine, with particular reference to its use in America, is made by Mr. Edward H. Sanborn in an article on Motive Power Appliances, in the Twelfth Census Report of the United States, Vol. X. part IV.
"Apart from its demonstrated economy," says Mr. Sanborn, "other important advantages are claimed for the steam turbine, some of which are worthy of brief mention.
"There is an obvious advantage in economy of space as compared with the reciprocating engine. The largest steam turbine constructed in the United States is one of 3,000 horse-power, which is installed in the power house of the Hartford Electric Light Company, Hartford, Conn. The total weight of this motor is 28,000 pounds, its length over all is 19 feet 8 inches, and its greatest diameter six feet. With the generator to which it is directly connected, it occupies a floor space of 33 feet 3 inches long by 8 feet 9 inches wide.
"Friction is reduced to a minimum in the steam turbine, owing to the absence of sliding parts and the small number of bearings. The absence of internal lubrication is also an important consideration, especially when it is desired to use condensers.
"As there are no reciprocating parts in a steam turbine, and as a perfect balance of its rotating parts is absolutely essential to its successful operation, vibration is reduced to such a small element that the simplest foundations will suffice, and it is safe to locate steam turbines on upper floors of a factory if this be desirable or necessary.
"The perfect balance of the moving parts and the extreme simplicity of construction tend to minimize the wear and increase the life of a turbine, and at the same time to reduce the chance of interruption in its operation through derangement of, or damage to, any of its essential parts.
"Although hardly beyond the stage of its first advent in the motive-power field, the steam turbine has met with much favor, and there is promise of its wide use for the purposes to which it is particularly adapted. At present, however, its uses are restricted to service that is continuous and regular, its particular adaptability being for the driving of electrical generators, pumps, ventilating fans, and similar work, especially where starting under load is not essential.
"Steam turbines are now being built in the United States in all sizes up to 3,000 horse-power. Their use abroad covers a longer period and has become more general. The largest turbines thus far attempted are those of the Metropolitan District Electric Traction Company, of London, embracing four units of 10,000 horse-power each. Several turbines of large size have been operated successfully in Germany."
It should be added that the compound turbine wheel of Parsons is not the only turbine wheel that has proved commercially valuable. There is a turbine consisting of a single ring of revolving blades, the invention of Dr. Gustav De Laval, which has proved itself capable of competing with the old type of engine. To make this form of single turbine operate satisfactorily, it is necessary to have steam under high pressure, and to generate a very high speed of revolution. In practice, the De Laval machines sometimes attain a speed of thirty thousand revolutions per minute. This is a much higher rate of speed than can advantageously be utilized directly in ordinary machinery, and consequently the shaft of this machine is geared to another shaft in such a way as to cause the second shaft to revolve much more slowly.