| Fig. 151a. | Fig. 151b. |
Fig. 151c.—Section of a gramophone reproducer.
In Fig. 151c the construction of the gramophone reproducer is shown in section. A is the cover which screws on to the bottom B, and confines the diaphragm D between itself and a rubber ring. The portion B is elongated into a tubular shape for connection with the horn, an arm of which slides over the tube and presses against the rubber ring C to make an air-tight joint. The needle-carrier N is attached at its upper end to the centre of the diaphragm. At a point indicated by the white dot a pin passes through it and the cover. The lower end is tubular to accommodate the steel points, which have to be replaced after passing once over a record. A screw, S, working in a socket projecting from the carrier, holds the point fast. The record moves horizontally under the point in a plane perpendicular to the page. The groove being zigzag, the needle vibrates right and left, and rotating the carrier a minute fraction of an inch on the pivot, shakes the glass diaphragm and sends waves of air into the horn.
The gramophone is a reproducing instrument only. The records are made on a special machine, fitted with a device for causing the recorder point to describe a spiral course from the circumference to the centre of the record disc. Some gramophone records have as many as 250 turns to the inch. The total length of the tracing on a ten-inch "concert" record is about 1,000 feet.
THE MAKING OF RECORDS.
For commercial purposes it would not pay to make every record separately in a recording machine. The expense of employing good singers and instrumentalists renders such a method impracticable. All the records we buy are made from moulds, the preparation of which we will now briefly describe.
CYLINDER, OR PHONOGRAPH RECORDS.
First of all, a wax record is made in the ordinary way on a recording machine. After being tested and approved, it is hung vertically and centrally from a rotating table pivoted on a vertical metal spike passing up through the record. On one side of the table is a piece of iron. On each side of the record, and a small distance away, rises a brass rod enclosed in a glass tube. The top of the rods are hooked, so that pieces of gold leaf may be suspended from them. A bell-glass is now placed over the record, table, and rods, and the air is sucked out by a pump. As soon as a good vacuum has been obtained, the current from the secondary circuit of an induction coil is sent into the rods supporting the gold leaves, which are volatilized by the current jumping from one to the other. A magnet, whirled outside the bell-glass, draws round the iron armature on the pivoted table, and consequently revolves the record, on the surface of which a very thin coating of gold is deposited. The record is next placed in an electroplating bath until a copper shell one-sixteenth of an inch thick has formed all over the outside. This is trued up on a lathe and encased in a brass tube. The "master," or original wax record, is removed by cooling it till it contracts sufficiently to fall out of the copper mould, on the inside surface of which are reproduced, in relief, the indentations of the wax "master."