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The efficiency so determined is used in comparing the relative performance of boilers, irrespective of the type of grates used under them. If the loss of fuel through the grates could be entirely overcome, the efficiencies obtained by ([31]) and ([32]) would obviously be the same. Hence, in the case of liquid and gaseous fuels, where there is practically no waste, these efficiencies are almost identical.
Pg 257]
As a matter of fact, it is extremely difficult, if not impossible, to determine the actual efficiency of a boiler alone, as distinguished from the combined efficiency of boiler, grate and furnace. This is due to the fact that the losses due to excess air cannot be correctly attributed to either the boiler or the furnace, but only to a combination of the complete apparatus. Attempts have been made to devise methods for dividing the losses proportionately between the furnace and the boiler, but such attempts are unsatisfactory and it is impossible to determine the efficiency of a boiler apart from that of a furnace in such a way as to make such determination of any practical value or in a way that might not lead to endless dispute, were the question to arise in the case of a guaranteed efficiency. From the boiler manufacturer’s standpoint, the only way of establishing an efficiency that has any value when guarantees are to be met, is to require the grate or stoker manufacturer to make certain guarantees as to minimum CO2, maximum CO, and that the amount of combustible in the ash and blown away with the flue gases does not exceed a certain percentage. With such a guarantee, the efficiency should be based on the combined furnace and boiler.
General practice, however, has established the use of the efficiency based upon combustible as representing the efficiency of the boiler alone. When such an efficiency is used, its exact meaning, as pointed out on [opposite page], should be realized.
The computation of the efficiencies described on [opposite page] is best illustrated by example.
Assume the following data to be determined from an actual boiler trial.
| Steam pressure by gauge, 200 pounds. |
| Feed temperature, 180 degrees. |
| Total weight of coal fired, 17,500 pounds. |
| Percentage of moisture in coal, 3 per cent. |
| Total ash and refuse, 2396 pounds. |
| Total water evaporated, 153,543 pounds. |
| Per cent of moisture in steam, 0.5 per cent. |
| Heat value per pound of dry coal, 13,516. |
| Heat value per pound of combustible, 15,359. |
The factor of evaporation for such a set of conditions is 1.0834. The actual evaporation corrected for moisture in the steam is 152,775 and the equivalent evaporation from and at 212 degrees is, therefore, 165,516 pounds.