A Catechism of the Steam Engine

by C. E. John Bourne

53. Q.--Does friction increase with the extent of rubbing surface?

A.--No; the friction, so long as there is no violent heating or abrasion, is simply in the proportion of the pressure keeping the surfaces together, or nearly so. It is, therefore, an obvious advantage to have the bearing surfaces of steam engines as large as possible, as there is no increase of friction by extending the surface, while there is a great increase in the durability. When the bearings of an engine are made too small, they very soon wear out.

54. Q.--Does friction increase in the same ratio as velocity?

A.--No; friction does not increase with the velocity at all, if the friction over a given amount of surface be considered; but it increases as the velocity, if the comparison be made with the time during which the friction acts. Thus the friction of each stroke of a piston is the same, whether it makes 20 strokes in the minute, or 40: in the latter case, however, there are twice the number of strokes made, so that, though the friction per stroke is the same, the friction per minute is doubled. The friction, therefore, of any machine per hour varies as the velocity, though the friction per revolution remains, at all ordinary velocities, the same. Of excessive velocities we have not sufficient experience to enable us to state with confidence whether the same law continues to operate among them.

55. Q.--Can you give any approximate statement of the force expended in overcoming friction?

A.--It varies with the nature of the rubbing bodies. The friction of iron sliding upon iron, has generally been taken at about one tenth of the pressure, when the surfaces are oiled and then wiped again, so that no film of oil is interposed. The friction of iron rubbing upon brass has generally been taken at about one eleventh of the pressure under the same circumstances; but in machines in actual operation, where a film of some lubricating material is interposed between the rubbing surfaces, it is not more than one third of this amount or 1/33d of the weight. While this, however, is the average result, the friction is a good deal less in some cases. Mr. Southern, in some experiments upon the friction of the axle of a grindstone--an account of which may be found in the 65th volume of the Philosophical Transactions--found the friction to amount to less than 1/40th of the weight; and Mr. Wood, in some experiments upon the friction of locomotive axles, found that by ample lubrication the friction may be made as little as 1/60th of the weight. In some experiments upon the friction of shafts by Mr. G. Rennie, he found that with a pressure of from 1 to 5 cwt. the friction did not exceed 1/39th of the pressure when tallow was the unguent employed; with soft soap it became 1/34th. The fact appears to be that the amount of the resistance denominated friction depends, in a great measure, upon the nature of the unguent employed, and in certain cases the viscidity of the unguent may occasion a greater retardation than the resistance caused by the attrition. In watchwork therefore, and other fine mechanism, it is necessary both to keep the bearing surfaces small, and to employ a thin and limpid oil for the purpose of lubrication, for the resistance caused by the viscidity of the unguent increases with the amount of surface, and the amount of surface is relatively greater in the smaller class of works.

56. Q.--Is a very thin unguent preferable also for the larger class of bearings?

A.--The nature of the unguent, proper for different bearings, appears to depend in a great measure upon the amount of the pressure to which the bearings are subjected,--the hardest unguents being best where the pressure is greatest. The function of lubricating substances is to prevent the rubbing surfaces from coming into contact, whereby abrasion would be produced, and unguents are effectual in this respect in the proportion of their viscidity; but if the viscidity of the unguent be greater than what suffices to keep the surfaces asunder, an additional resistance will be occasioned; and the nature of the unguent selected should always have reference, therefore, to the size of the rubbing surfaces, or to the pressure per square inch upon them. With oil the friction appears to be a minimum when the pressure on the surface of a bearing is about 90 lbs. per square inch. The friction from too small a surface increases twice as rapidly as the friction from too large a surface, added to which, the bearing, when the surface is too small, wears rapidly away.

57. Q.--Has not M. Morin, in France, made some very complete experiments to determine the friction of surfaces of different kinds sliding upon one another?

A.--He has; but the result does not differ materially from what is stated above, though, upon the whole, M. Morin, found the resistance due to friction to be somewhat greater than it has been found to be by various other engineers. When the surfaces were merely wiped with a greasy cloth, but had no film of lubricating material interposed, the friction of brass upon cast iron he found to be .107, or about 1/10th of the load, which was also the friction of cast iron upon oak. But when a film of lubricating material was interposed, he found that the friction was the same whether the surfaces were wood on metal, wood on wood, metal on wood, or metal on metal; and the amount of the friction in such case depended chiefly on the nature of the unguent. With a mixture of hog's lard and olive oil interposed between the surfaces, the friction was usually from 1/12th to 1/14th of the load, but in some cases it was only 1/20th of the load.