Excavation.
—The diagram in [Fig. 88] shows the sequence of excavation. The work begins by driving a central heading usually 7 × 8 ft., strutted by means of vertical or batter posts and cap-piece. [Fig. 89],[11] the props resting on foot blocks. Between the cap-pieces of the consecutive frames are placed planks driven upward at a slightly inclined angle. After the heading has been excavated and strutted, the floor is lowered by removing the part marked 2 in the figure. The two batter posts supporting the cap-piece are now substituted by two longer ones resting on the floor of part 2 and abutting against longitudinal beams which are inserted underneath the cap-pieces. These longitudinal beams are called crown bars. The new batter posts are resting either on foot blocks or sills according to the quality of soil and they are strongly wedged to the crown bars. On each side of these crown bars are inserted poling-boards or planks close to each other, which are driven downward. The part marked 3 in the figure is removed by enlarging the cut 1 × 2 on both sides. The plank, inserted above the crown bar, is driven in either preceding or following the excavation and another crown bar is inserted at the end of this plank. This second crown bar is supported by a prop whose other end abuts against the foot of the rafter strutting the heading. Between this crown bar and the roof of the excavation, other planks are placed transversally to the axis of the tunnel and are driven in until they are supported by a new crown bar, etc. The various props supporting the crown bars are placed radially or in a fan-like manner, similar to the characteristic arrangement of the timbering in the Belgian method. Bracers to strengthen the timbering and the roof of the excavation are inserted longitudinally between the various posts and transversally between the crown bars, [Fig. 90]. As a rule, only three or four of these radial structures are temporarily erected. A trench is excavated at the side of the part marked 3 in the figure to receive the wall plate which is a heavy timber laid on the floor parallel to the longitudinal axis of the tunnel. On the wall plates are erected the arched timber sets composed of five or seven segments of hewn timbers so as to form a polygonal frame which is wedged to the crown bars and which will support the arch of the roof. After one of these segmental timber sets is erected the temporary radial structure is removed and the upper section of the tunnel is cleared of any obstruction as the pressures are transferred to the wall plates, [Fig. 91]. The bench marked 4 in the figure is taken away and the vertical props inserted under the wall plates, [Fig. 92].
[11] [Figs. 89] to [91] are taken from a paper by S. W. Hopkins in Harvard Engineering Journal, April, ’03, on the Fort George tunnel.
Section G-H.
Longitudinal Section.
Fig. 92.—Transversal and Longitudinal Section of a Tunnel Excavated and Strutted According to the American Method.
Strutting.
—The longitudinal strutting is used in connection with the American method of tunneling. In fact, the strutting consists of a series of longitudinal bars supporting planks laid transversally to the axis of the tunnel and abutting against the roof of the excavation. These crown bars during the excavations and immediately after are temporarily supported by radial timbers forming almost a fan-like structure, but this is soon substituted by a permanent one composed of a polygonal timber frame of five or seven segments which are cut to dimensions. The batter posts of the heading, the radial posts of the temporary timber structure and the crown bars are all round timbers from 10 to 12 ins. in diameter. All the other timbers are square edged, the usual dimensions being 10 × 10 ins. or 12 × 12 ins. with the exception of the wall plates which are 14 × 14 ins. The dimensions of the various members of the strutting and the distance apart of the different frames vary with the quality of the soil. For instance, in ordinary loose soils the frames are placed between 4 to 6 ft., but in very soft soils they are erected only 3 or 31⁄2 ft. apart.