The following outline of the making process indicates the close relationship between Port du Salut and Brick cheeses. Whole milk or milk not over one-fifth skimmed is ripened to medium acidity, then heated to 90° to 95° F. according to season and acidity. Rennet enough is added (see [Chapter V]) to curdle in thirty to forty minutes, although some makers shorten the time to twenty minutes. When formed, the curd is cut into small cubes and excess of whey is dipped away. The constantly stirred mass is then heated or cooked to 100° to 105° F. within a period of ten to twelve minutes or according to some makers twenty to thirty minutes. It is allowed to stand a few minutes to settle. Most of the whey is then drawn and the mass is stirred vigorously to prevent fusion of the curd granules. The curd is ready for the hoop when the particles are about the size of grains of wheat and do not stick together when squeezed with the hand. The individual grains of curd should crumble easily between the fingers. The hot curd is transferred directly to the hoops without cooling. For this purpose, a hoop is set upon the table covered with a cloth and the curd dipped into the cloth. The edges of the cloth are then folded over. In this condition the cheese is transferred to the press where gradually increasing pressure begins with 3 to 4 pounds and reaches about 70 pounds. To insure proper shape, cheeses are turned and put into fresh cloths at the end of the first hour and turned subsequently several times during the pressing period of about twelve hours.[83]
Port du Salut cheeses are salted by rubbing fine salt on the surface by hand at the rate of 1.2 to 2 per cent of the weight of the cheese. After about two days in the salting process, they are put into the ripening cellars. The cellars are wet, since they reach 90 to 95 per cent relative humidity at a temperature of about 55° F. After two days in the cellar, the cheeses are plungedto the shelves where they are rubbed every day into a tank of saturated brine to which a trace of cheese color has been added. As they come out of these tanks, they are yellowish and greasy or slimy. They are returned with a cloth or by hands wet in brine. After about one week they are again plunged in the brine. Treatment with brine tends to insure a firm rind. The cheeses are rubbed more or less regularly with brine through the whole ripening period.
After six weeks, such cheese may be eaten. The cut surface of Port du Salut is creamy in color, may or may not show small holes. In texture it is soft enough to spread readily under pressure without losing its shape in handling. In flavor the cheese is a mild form belonging to the Limburger group.
Port du Salut cheeses as imported from France usually are firm round cakes about 1½ inches thick, weighing about 3 pounds.
CHAPTER XI
THE HARD CHEESES
The hard cheeses form a great series of groups, whose most prominent physical character is their firm or hard texture. This is correlated with comparatively low water-content, which is usually between 30 and 40 per cent. Although certain varieties occasionally test above 40 per cent water, this deviation is accompanied by quick ripening and rapid spoilage. These varieties of cheese are staple products with long marketable periods; therefore they may be handled in large lots, shipped, carted and stored freely without the losses such treatment would entail in soft cheese. The retailer frequently buys hard cheese by the ton, not by the cheese or by the box.
In making, these varieties are characterized as cooked and pressed cheeses. Although both the heating of a curd and the pressing of a newly made cheese occur among semi-hard forms, these practices appear in their most typical forms in the hard cheeses.