10. The first paper-mill in England was erected by a German, named Spillman, in 1588; but no paper, except the coarse brown sorts, was made in that country, until about the year 1690. The finer kinds, both for writing and printing, were, before that time, imported from the Continent. But the paper of English manufacture will now compare with that of any other country. The French also make very fine paper.
11. In the United States, this manufacture has rapidly increased in amount within a few years. According to an estimate made in 1829, it appears that the whole annual product of the mills is worth between five and seven millions of dollars, and that the rags collected in this country amount to about two millions. The number of hands employed in the business are ten or eleven thousand, of whom about one-half were females. The manufacture has since been considerably increased, although the number of operatives may have been diminished, on account of the introduction of improved machinery.
12. Nature has supplied us with a great variety of substances from which paper may be fabricated, as flax, hemp, cotton, straw, grass, and the bark of several kinds of trees; but the fibres of the three first productions, in the form of rags, are the most usual materials. Most of these are primarily purchased from the people at large, by retail booksellers, country merchants, and pedlers, who in turn dispose of them to persons called rag-merchants, or directly to the paper-makers. When the rags come from the original collectors, all kinds are mixed together; but they are assorted according to their color and the nature of their original fibre, either by the rag-merchants, or by the paper-makers themselves.
13. In our attempts to afford the reader an idea of this manufacture in general, letter-paper has been selected, as affording the best means of illustration; since for this kind of paper, the best stock is employed, and the greatest skill is exerted in every stage of the process.
14. The process of the manufacture is commenced by cutting the rags into small pieces, by the aid of a sharp instrument, commonly a piece of a scythe, which is placed in a position nearly perpendicular before the operator. In the reduction of very coarse rags, such as sail-cloth, a cutting machine is also employed. Then, with the view of sifting out the loose particles of dirt, the rags are deposited in a large octagonal sieve made of coarse wire, and placed in a close box in a horizontal position. The sieve is moved by machinery, like the bolt of a flour-mill.
15. The second stage of the process consists chiefly in the reduction of the rags to a pulp. This is effected by the action of a cutting machine, the essential parts of which are two sets of blunt knives, the one stationary, and the other revolving. The machine is placed in a large elliptical tub, in which the rags are also deposited, with a suitable quantity of water. The liquid and fibrous contents of the tub are kept moving in a circle by the action of the machine, through which it passes at one point of its revolution.
16. The maceration occupies from ten to twenty hours, according as the material is more or less rigid; and, during part of this time, water is permitted to run in at one side of the tub, and out at the other, to render the pulp perfectly clean. Towards the close of this process, the pulp, if necessary, is bleached by means of chloride of lime, and oil of vitriol. It is also sometimes colored by adding a quantity of dye-stuff. The bleaching and coloring are effected without interrupting the action of the machine. The rags having been thus reduced, the pulp, together with a suitable quantity of water, is let out into a reservoir, from which it is drawn off into a vat, as fast as it may be needed for the production of the paper.
17. With this vat is connected the paper-making machine; and the part of the latter which first comes in contact with the material is a hollow cylinder, surrounded with a fine web of wire-cloth. This cylinder being immersed in the contents of the vat more than one-half of its diameter, the water passes off with a uniform rapidity, and the fibrous particles which had been suspended in it, settle with a remarkable uniformity on the outside of the brazen web. As the cylinder revolves, a continued sheet is produced, which is taken up by an endless web of woollen cloth, and carried round another cylinder of equal diameter, and then between two more, by which it is partially pressed.
18. From between these rollers, the paper passes out, in a continued sheet, upon a large cylindrical reel, called the lay-boy; and when a certain quantity of it, which is determined by a gauge, has been accumulated, the lay-boy is removed to a low table. The paper is then cut, with a toothless handsaw, into sheets twice the size of letter-paper. This part of the operation is very quickly performed, as a workman can cut up and pile in heaps, to be pressed, twenty reams in half that number of minutes, and attend to the machine at the same time.
19. After the paper has been successively pressed, and handled by separating the sheets two or three times, it is hung up on small poles, in an airy room, to be dried; and having been again pressed, it is sized by holding a quantity of the sheets at a time in a thin solution of glue and alum, the former of which is prepared in the paper-mill for the purpose, from shreds and parings of raw hides. The paper is freed from superfluous portions of the size, by submitting it to the action of a press. It is again dried as before, and again pressed; after which, the several sheets are examined, and freed from lumps and other extraneous substances.