French Vinegar. New wine, especially that which contains a low percentage of alcohol, is liable to many kinds of “sickness.” It may turn bitter, it may turn sour, or it may undergo what is called lactic fermentation. In either case, it becomes unsaleable as a beverage. Wine which has turned sour is the best material for making vinegar, and when this is done by the French or slow process, a product with a very fine bouquet is obtained.
The methods adopted are very simple. Formerly, the wine was poured into barrels leaving the top portion empty, and providing for a current of air over the surface. The barrels were often set up in rows in the open air in an enclosure which was then known as a “vinegar field.” The process of souring which had already begun went on naturally, and in the course of a few months, nearly the whole of the alcohol was converted into acetic acid.
The process now in use in some of the French factories is somewhat similar. Large casks holding about 100 gallons are set up in a room, and provision is made for keeping the temperature uniform. Each cask is first acidulated by allowing strong vinegar to stand in it until the vinegar plant has developed on the surface. The casks are then filled up very gradually by adding a few gallons of wine every eight or ten days. When the cask is full, a fraction of the contents is drawn off and replaced by wine. The process then becomes continuous, until it is necessary to clean out the generator and start again.
In recent times, the manufacture of wine vinegar has been carried out on more scientific principles. The vinegar plant is actually cultivated and examined microscopically before being used, in order to make sure of the absence of moulds and bacteria, which set up other fermentations, producing substances which affect adversely the taste and aroma of the finished product. The cultivated ferment is then added to the wine in shallow vessels and the process is carried on as described above.
Malt Vinegar. A dilute solution of alcohol which is made from malt by fermentation with yeast contains the nutritive substances necessary for the growth of the vinegar plant, and can therefore be used as a starting-point for the manufacture of vinegar. Sprouted barley or malt is mixed with oats, barley, rice, or other starch-containing material. The mixture is mashed with warm water and then fermented with yeast, giving what is called “raw spirit.” This is converted into vinegar by the “quick” process.
The vinegar generator ([Fig. 10]) is a large barrel divided into three compartments by two perforated partitions. The lower disc is fixed about one-third of the way up the barrel, and near it holes are bored to admit air. The upper disc, fixed near the top of the barrel, is perforated with a large number of small holes which are partially stopped up with short threads or wicks, which hang from the under side. The space between the two discs is packed with specially prepared beech shavings, which have been left to stand in strong vinegar until they are covered with the vinegar plant.
Fig. 10. QUICK VINEGAR PROCESS
The weak spirit is delivered into the upper portion of the barrel and is distributed in very small drops by the threads; it then passes slowly over the vinegar plant, to which the air also has free access. When it reaches the bottom, it overflows into a reservoir and is again passed through the generator; this is repeated until the product contains the desired amount of acetic acid.
The principle of the quick vinegar process is the same as that employed in making wine vinegar. The speed of the reaction is, however, greatly increased by having the ferment spread over a very large surface and by the free circulation of air. It is possible to make wine vinegar by the quick process, but it is not done, because the product is inferior in taste and aroma to that made by the slow process.