Waistcoats—I still speak of woollen fabrics—are sometimes used in cap-making, and were used in gaiter-making. But generally, at the present time, the worn edges are cut away, the buttons renewed or replaced by a new set, sometimes of glittering glass, the button-holes repaired or their jaggedness gummed down, and so the waistcoat is reproduced as a waistcoat, a size smaller. Sometimes a “vest,” as waistcoats are occasionally called, is used by the cheap boot-makers for the “legs” of a woman’s cloth boots, either laced or buttoned, but not a quarter as much as they would be, I was told, if the buttons and button-holes of the waistcoat would “do again” in the boot.
Nor is the woollen garment, if too thin, too worn, or too rotten to be devoted to any of the uses I have specified, flung away as worthless. To the traders in second-hand apparel, or in the remains of second-hand apparel, a dust-hole is an unknown receptacle. The woollen rag, for so it is then considered, when unravelled can be made available for the manufacture of cheap yarns, being mixed with new wool. It is more probable, however, that the piece of woollen fabric which has been rejected by those who make or mend, and who must make or mend so cheaply that the veriest vagrant may be their customer, is formed not only into a new material, but into a material which sometimes is made into a new garment. These garments are inferior to those woven of new wool, both in look and wear; but in some articles the re-manufacture is beautiful. The fabric thus snatched, as it were, from the ruins of cloth, is known as shoddy, the chief seat of manufacture being in Dewsbury, a small town in Yorkshire. The old material, when duly prepared, is torn into wool again by means of fine machinery, but the recovered wool is shorter in its fibre and more brittle in its nature; it is, indeed, more a woollen pulp than a wool.
Touching this peculiar branch of manufacture, I will here cite from the Morning Chronicle a brief description of a Shoddy Mill, so that the reader may have as comprehensive a knowledge as possible of the several uses to which his left-off clothes may be put.
“The small town of Dewsbury holds, in the woollen district, very much the same position which Oldham does in the cotton country—the spinning and preparing of waste and refuse materials. To this stuff the name of “shoddy” is given, but the real and orthodox “shoddy” is a production of the woollen districts, and consists of the second-hand wool manufactured by the tearing up, or rather the grinding, of woollen rags by means of coarse willows, called devils; the operation of which sends forth choking clouds of dry pungent dirt and floating fibres—the real and original “devil’s dust.” Having been, by the agency of the machinery in question, reduced to something like the original raw material, fresh wool is added to the pulp in different proportions, according to the quality of the stuff to be manufactured, and the mingled material is at length reworked in the usual way into a little serviceable cloth.
“There are some shoddy mills in the neighbourhood of Huddersfield, but the mean little town of Dewsbury may be taken as the metropolis of the manufacture. Some mills are devoted solely to the sorting, preparing, and grinding of rags, which are worked up in the neighbouring factories. Here great bales, choke full of filthy tatters, lie scattered about the yard, while the continual arrival of loaded waggons keeps adding to the heap. A glance at the exterior of these mills shows their character. The walls and part of the roof are covered with the thick clinging dust and fibre, which ascends in choky volumes from the open doors and glassless windows of the ground floor, and which also pours forth from a chimney, constructed for the purpose, exactly like smoke. The mill is covered as with a mildewy fungus, and upon the gray slates of the roof the frowzy deposit is often not less than two inches in depth.
“In the upper story of these mills the rags are stored. A great ware-room is piled in many places from the floor to the ceiling with bales of woollen rags, torn strips and tatters of every colour peeping out from the bursting depositories. There is hardly a country in Europe which does not contribute its quota of material to the shoddy manufacturer. Rags are brought from France, Germany, and in great quantities from Belgium. Denmark, I understand, is favourably looked upon by the tatter merchants, being fertile in morsels of clothing, of fair quality. Of domestic rags, the Scotch bear off the palm; and possibly no one will be surprised to hear, that of all rags Irish rags are the most worn, the filthiest, and generally the most unprofitable. The gradations of value in the world of rags are indeed remarkable. I was shown rags worth 50l. per ton, and rags worth only 30s. The best class is formed of the remains of fine cloth, the produce of which, eked out with a few bundles of fresh wool, is destined to go forth to the world again as broad cloth, or at all events as pilot cloth. Fragments of damask and skirts of merino dresses form the staple of middle-class rags; and even the very worst bales—they appear unmitigated mashes of frowzy filth—afford here and there some fragments of calico, which are wrought up into brown paper. The refuse of all, mixed with the stuff which even the shoddy-making devil rejects, is packed off to the agricultural districts for use as manure, to fertilize the hop-gardens of Kent.
“Under the rag ware-room is the sorting and picking room. Here the bales are opened, and their contents piled in close, poverty-smelling masses, upon the floor. The operatives are entirely women. They sit upon low stools, or half sunk and half enthroned amid heaps of the filthy goods, busily employed in arranging them according to the colour and the quality of the morsels, and from the more pretending quality of rags carefully ripping out every particle of cotton which they can detect. Piles of rags of different sorts, dozens of feet high, are the obvious fruits of their labour. All these women are over eighteen years of age, and the wages which they are paid for ten hours’ work are 6s. per week. They look squalid and dirty enough; but all of them chatter and several sing over their noisome labour. The atmosphere of the room is close and oppressive; and although no particularly offensive smell is perceptible, there is a choky, mildewy sort of odour—a hot, moist exhalation—arising from the sodden smouldering piles, as the workwomen toss armfuls of rags from one heap to another. This species of work is the lowest and foulest which any phase of the factory system can show.
“The devils are upon the ground floor. The choking dust bursts out from door and window, and it is not until a minute or so that the visitor can see the workmen moving amid the clouds, catching up armfuls of the sorted rags and tossing them into the machine to be torn into fibry fragments by the whirling revolutions of its teeth. The place in which this is done is a large bare room—the uncovered beams above, the rough stone walls, and the woodwork of the unglazed windows being as it were furred over with clinging woolly matter. On the floor, the dust and coarse filaments lie as if ‘it had been snowing snuff.’ The workmen are coated with the flying powder. They wear bandages over their mouths, so as to prevent as much as possible the inhalation of the dust, and seem loath to remove the protection for a moment. The rag grinders, with their squalid, dust-strewn garments, powdered to a dull grayish hue, and with their bandages tied over the greater part of their faces, move about like reanimated mummies in their swathings, looking most ghastly. The wages of these poor creatures do not exceed 7s. or 8s. a week. The men are much better paid, none of them making less than 18s. a week, and many earning as much as 22s. Not one of them, however, will admit that he found the trade injurious. The dust tickles them a little, they say, that is all. They feel it most of a Monday morning, after being all Sunday in the fresh air. When they first take to the work it hurts their throats a little, but they drink mint tea, and that soon cures them. They are all more or less subject to ‘shoddy fever,’ they confess, especially after tenting the grinding of the very dusty sorts of stuff—worsted stockings, for example. The shoddy fever is a sort of stuffing of the head and nose, with sore throat, and it sometimes forces them to give over work for two or three days, or at most a week; but the disorder, the workmen say, is not fatal, and leaves no particularly bad effects.
“In spite of all this, however, it is manifestly impossible for human lungs to breathe under such circumstances without suffering. The visitor exposed to the atmosphere for ten minutes experiences an unpleasant choky sensation in the throat, which lasts all the remainder of the day. The rag grinders, moreover, according to the best accounts, are very subject to asthmatic complaints, particularly when the air is dull and warm. The shoddy fever is said to be like a bad cold, with constant acrid running from the nose, and a great deal of expectoration. It is when there is a particularly dirty lot of rags to be ground that the people are usually attacked in this way, but the fever seldom keeps them more than two or three days from their work.
“In other mills the rags are not only ground, but the shoddy is worked up into coarse bad cloth, a great proportion of which is sent to America for slave clothing (and much now sold to the slop-shops).