At about the same time that the Newport viaduct was reconstructed, Mr. Brunel designed the bridge over the Thames on the Windsor branch of the Great Western Railway. This is a very large example of the bow and string girder, the span being 202 feet, and the height of the truss 23 feet. The trusses are three in number, for two lines of way, the middle one being twice the strength of the outside trusses. The elevation of the Windsor bridge is shown in fig. 2, Pl. IV. (p. 206). The bridge is oblique to the river, being 20° off the square. To steady the arched ribs sideways a system of diagonal bracing extends over the whole of the top of the trusses, except at the ends, where headway has to be left for the trains.
A section of the arched ribs and of the roadway girders in the centre of one of the trusses is given in the woodcut (fig. 10). The arched rib, to resist compression, is of triangular section.[99]
The borings to ascertain the nature of the ground at the foundations of the piers were made in 1846, but it was not until 1848 that the works were commenced. Each abutment consists of six cast-iron cylinders, 6 feet diameter, which were sunk by excavating the gravel from their interior by hand dredging and by placing weights on the top so as to force them down.
When each cylinder had been by this means sunk low enough to ensure a good foundation, it was filled with concrete in the following manner. A mixture formed of Thames ballast and Portland cement, in the proportions of 8 to 1, was put into a canvas bag; this was lowered inside the cylinder to the bottom, and, by pulling a rope, the mouth of the bag was opened, and the concrete deposited under water in the bottom of the cylinder. Whenever the work was interrupted, great care was taken before recommencing it to clean off any deposit, in order that the new concrete might adhere well to the old. When the cylinder had been filled to such a height that there was no danger of its floating up when emptied, the water was pumped out. The inside was then filled with concrete in the ordinary manner. On the top were placed oak platforms, which support the trusses of the bridge.
One of the outside trusses was tested at Bristol in July 1849, by loading it gradually with iron rails, beginning from one end, until the whole truss was uniformly weighted with 270 tons, or 1½ tons per foot-run, observations on the deflection of different points of the bottom girder being made both during the loading and unloading. The results of this test were perfectly satisfactory.
The superstructure of the bridge was erected on scaffolding, and the line was opened on October 8, 1849.
It will be desirable here to notice one or two important features in this as in almost all Mr. Brunel’s bridges.
The ordinary permanent way was laid over the bridges with ballast of sufficient thickness to enable the road to be kept in repair in the same manner as the other parts of the line. As there was no change in the nature of the support given to the rails, no concussion was caused on a train entering or leaving a bridge. The ballast took off from the structure the vibration of the train; and, in the event of carriages or even engines getting off the line, it helped in a great measure to prevent their ploughing through the flooring. Where the flooring was of timber the ballast protected it from fire. Also in long bridges there was no necessity for any contrivance of sliding rails to allow for the effects on the structure of changes of temperature. On the other hand, the ballast added to the weight on the bridge. With the timber viaducts this was an advantage, since it kept the various parts of the framework in close contact, and prevented sudden jars being brought on them by the rapidly applied load of a passing train. Even on the large bridges the cost of the extra material requisite to support the weight of the ballast was more than compensated for by the advantages above referred to.
Mr. Brunel employed timber flooring, as being the safest in the case of carriages getting off the line, and also as being the cheapest. This flooring in the iron bridges was generally laid diagonally on wrought-iron cross girders, which were placed not at right angles to the line, but obliquely, in order that the two wheels of the same axle of an engine or heavy waggon might be on different cross girders at the same time. By this arrangement the cross girders could be made of less strength, and a saving effected in their cost and weight.
The bridge over the Wye at Chepstow, and the Royal Albert Bridge over the Tamar at Saltash, are the largest and most important of Mr. Brunel’s bridges.