It will be noticed on Plate XIII that there is a depression in the rock between Station 65 and the river shafts, leaving all the tunnels in soft ground. As this was directly under the Long Island Railroad passenger station, it was thought best to use a shield and compressed air. This was done in Tunnels A, C, and D, one shield being used successively for all three. It was first erected in Tunnel D at Station 64 + 47. From there it was driven westward to the river shaft. It was then taken apart and re-erected in Tunnel C at Station 63 + 63 and driven westward to the shaft. It was then found that there would not be time for one shield to do all four lines. The experience in Tunnels C and D had proven the ground to be much better than had been expected. There was considerable clay in the sand, and, with the water blown out by compressed air, it was very stable. A special timbering method was devised, and Tunnel B was driven from Station 66 + 10 to the shaft with compressed air, but without a shield. In the meantime the shield was re-erected in Tunnel A and was shoved through the soft ground from Station 65 + 48 nearly to the river shaft, where it was dismantled.
There was nothing unusual about the shield work; it was about the same as that under the river, which is fully described elsewhere. In spite of great care in excavating in front of the shield, and prompt grouting behind it, there was a small settlement of the building above, amounting to about 1-1/2 in. in the walls and about 5 in. in the ground floors which were of concrete laid like a sidewalk directly upon the ground. Whether this settlement was due to ground lost in the shield work or to a compacting of the ground on account of its being dried out by compressed air, it is impossible to say.
The interesting features of this work from East Avenue to the river shafts are the mining methods and the building of the iron tube without a shield.
Excavation In All Rock.
Where the tunnel was all in good rock two distinct methods were used. The first was the bottom-heading-and-break-up, and the second, the top-heading-and-bench method. The first is illustrated by Figs. 1 and 2, [Plate LXIII]. The bottom heading, 13 ft. wide and 9 ft. high, having first been driven, a break-up was started by blasting down the rock, forming a chamber the full height of the tunnel. The timber platform, shown in the drawing, was erected in the bottom heading, and extended through the break-up chamber. The plan was then to drill the entire face above the bottom heading and blast it down upon the timber staging, thus maintaining a passage below for the traffic from the heading and break-ups farther down the line. Starting with the condition indicated by Plate XIII, the face was drilled, the columns were then taken down and the muck pile was shoveled through holes in the staging into muck cars below. The face was then blasted down upon the staging, the drill columns were set up on the muck pile, and the operation was repeated. This method has the advantage that the bottom heading can be pushed through rapidly, and from it the tunnel may be attacked at a number of points at one time. It was found to be more expensive than the top-heading-and-bench method, and as soon as the depression in the rock at about Station 59 was passed, a top heading about 7 ft. high, and roughly the segment of a 23-ft. circle, was driven to the next soft ground in each of the four tunnels. The remainder of the section was taken out in two benches, the first, about 4 ft. high, was kept about 15 ft. ahead of the lower bench, which was about the remaining 11 ft. high.
Excavation in Earth and Rock.
About 2,500 ft. of tunnel, the roof of which was in soft ground, was excavated in normal air by the mining-and-timbering method. In the greater part of this the rock surface was well above the middle of the tunnel. The method of timbering and mining, while well enough known, has not been generally used in the United States.
Starting from the break-up in all rock, as described above, and illustrated on Plate XIII, when soft ground was approached, a top heading was driven from the rock into and through the earth. This heading was about 7 ft. high and about 6 ft. wide. This was done by the usual post, cap, and poling-board method. The ground was a running sand with little or no clay, and, at first, considerable water, in places. All headings required side polings. The roof poling boards were about 2-1/2 or 3 ft. above the outside limit of the tunnel lining, as illustrated by Figs. 3, 4, and 5, [Plate LXIII]. The next step was to place two crown-bars, AA, usually about 20 ft. long, under the caps. Posts were then placed under the bars, and poling boards at right angles to the axis of the tunnel were then driven out over the bars. As these polings were being driven, the side polings of the original heading were removed, and the earth was mined out to the end of these new transverse polings. Breast boards were set on end under the ends of the transverse polings when they had been driven out to their limit. Side bars, BB, were then placed as far out as possible and supported on raking posts. These posts were carried down to rock, if it was near, if not, a sill was placed.