1836. An Instrument for finding and marking the Centres of Cylindrical Rods or Bolts about to be turned on the Lathe.
One of the most numerous details in the structure of all classes of machines is the bolts which serve to hold the various parts together. As it is most important that each bolt fits perfectly the hole it belongs to, it is requisite that each bolt should, by the process of turning, be made perfectly cylindrical. In preparing such bolts, as they come from the forge, in order to undergo the process of turning, they have to be "centred;" that is, each end has to receive a hollow conical indent, which must agree with the axis of the bolt. To find this in the usual mode, by trial and frequent error, is a most tedious process, and consumes much valuable time of the workman as well as his lathe.
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In order to obviate the necessity for this costly process, I devised the simple instrument, a drawing of which is annexed. The use of this enabled any boy to find and mark with absolute exactness and rapidity the centres of each end of bolts, or suchlike objects. All that was required was to place the body of the bolt in the V-shaped supports, and to gently cause it to revolve, pressing it longitudinally against the steel-pointed marker, which scratched a neat small circle in the true centre or axis of the bolt. This small circle had its centre easily marked by the indent of a punch, and the work was thus ready for the lathe. This humble but really important process was accomplished with ease, rapidity, and great economy.
1836. Improvement in Steam-Engine Pistons, and in Water and Air-Pump Buckets, so as to lessen Friction and dispense with Packing.
The desire to make the pistons of steam-engines and air-pump buckets of condensing engines perfectly steam and water tight has led to the contrivance of many complex and costly constructions for the purpose of packing them. When we take a commonsense view of the subject, we find that in most cases the loss of power resulting from the extra friction neutralises the expected saving. This is especially the case with the air-pump bucket of a condensing steam-engine, as it is in reality much more a water than an air pump. But when it is constructed with a deep well-fitted bucket, entirely without packing, the loss sustained by such an insignificant amount of leakage as may occur from the want of packing is more than compensated by the saving of power resulting from the total absence of friction.
The first condensing steam-engine to which I applied an air-pump bucket, entirely without packing, was the forty horsepower engine, which I constructed for the Bridgewater Foundry. It answered its purpose so well that, after twenty years' constant working, the air-pump cover was taken off, out of curiosity, to examine the bucket, when it was found in perfect order. This system, in which I dispensed with the packing for air-pump buckets of condensing steam-engines, I have also applied to the pistons of the steam cylinders, especially those of high-pressure engines of the smaller vertical construction, the stroke of which is generally short and rapid. Provided the cylinder is bored true, and the piston is carefully fitted, and of a considerable depth in proportion to its diameter, such pistons will be found to perform perfectly all their functions, and with a total absence of friction as a direct result of the absence of packing. By the aid of our improved machine tools, cylinders can now be bored with such perfect accuracy, and the pistons be fitted to them with such absolute exactness, that the small quantity of water which the steam always deposits on the upper side of the piston, not only serves as a frictionless packing, but also serves as a lubricant of the most appropriate kind. I have applied the same kind of piston to ordinary water-pumps, with similar excellent results. In most cases of right packed pistons we spend a shilling—to save sixpence— a not unfrequent result of "so-called" refined improvements.
1836. An instantaneous Mode of producing graceful Curves, suitable for designing Vases and other graceful objects in Pottery and Glass.
The mode referred to consists in giving a rapid "switch" motion to a pencil upon a piece of paper, or a cardboard, or a smooth metal plate; and then cutting out the curve so produced, and employing it as a pattern or "template," to enable copies to be traced from it. When placed at equal distances, and at equal angles on each side of a central line, so as to secure perfect symmetry of form according to the nature of the required design, the beauty of these "instantaneous" curves, as I term them, arises from the entire absence of any sudden variation in their course. This is due to the momentum of the hand when "switching" the pencil at a high velocity over the paper. By such simple means was the beautiful curve produced, which is given on the following page. It was produced "in a twinkling," if I may use the term to express the rapidity with which it was "switched." The chief source of the gracefulness of these curves consists in the almost imperceptible manner in which they pass in their course from one degree of curvature into another. I have had the pleasure of showing this simple mode of producing graceful curves to several potters, who have turned the idea to good account. The illustrative figures on the next page have all been drawn from "templates" whose curves were "switched" in the manner of Fig. A.
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