By drawing on these materials the industry of the earth colours has greatly enlarged its scope. At present, many colours of this kind are on the market, and it is to the interest of many manufacturers to endeavour to utilise certain waste products in the same direction. The advantage of such a course hardly needs emphasising; but, to give only a single example, it may be mentioned that the manufacture of fuming sulphuric acid from green vitriol, by the old process, produces residues which were formerly looked upon as quite worthless, and sold at very low prices, but are now worked up, in a number of factories, into very handsome and durable pigments.
CHAPTER III
THE PREPARATION OF THE COLOUR EARTHS
The preparation of the raw materials for the purpose of making earth colours is a very important matter, because many minerals or pigmentary earths merely require mechanical treatment to render them at once fit for use. The mechanical preparation differs considerably, in accordance with the raw material under treatment, substances that are found native in a finely powdered condition only needing, for the most part, to be levigated.
It rarely happens, however, that the raw material occurs in condition for use direct, an example of this kind being afforded by the finest clays or ochres. Whilst these are found in a state of extremely fine powder, they nearly always contain certain quantities of sandy ingredients or even large lumps of foreign minerals, and therefore require levigating. Sometimes they need crushing as well, the small particles cohering so strongly that mere treatment with water (levigation) is unable to separate them. Mechanical force is therefore necessary, a passage through grooved rollers being generally sufficient to crush the lumps; but in some cases stamps have to be used.
When solid materials have to be treated, mechanical appliances must always be used, their selection depending on the materials in question. Thus, gypsum, for example, can be crushed with ordinary rolls or mill stones, its degree of hardness being so very low (2) that it can be scratched with the finger-nail.
If, however, the material to be reduced is limestone, which belongs to the third degree of the scale of hardness (can only be scratched with an iron nail), or heavy spar (hardness 3–3·5), very powerful stamps or edge-runners must be employed to break it down into small lumps, which can then be further reduced, without any special difficulty, in an ordinary mill.
It is thus evident that a great variety of mechanical appliances are used in the manufacture of earth colours. Before going into their construction it is necessary to point out that, whatever the mechanical treatment employed, a considerable expenditure of mechanical force is entailed; and more power is needed when mixtures have to be prepared. It is therefore essential, in planning a factory for making earth colours on a large scale, to make provision for ample motive power.
This power may be supplied by a steam engine; but it must not be forgotten that the prime cost and running expenses of such an engine are considerable, and form an important item in view of the low value of most earth colours. Consequently, it is highly important to be able to generate motive power as cheaply as possible.
Now, the cheapest and most uniform source of power is water; and therefore, wherever the conditions allow of the erection of the colour works near a stream or river, which can supply the power to run the various machinery, the most favourable circumstances will have been secured, the power being obtained at minimum cost, whilst the upkeep of the motor cannot be very great. If there is sufficient head for the water to be run through a trough over the top of the levigation tanks, the conditions will be ideally favourable.
Wind power costs nothing, once the motor has been installed; but unfortunately, one is dependent on the weather, and sometimes there is not enough wind, for days together, to drive the sails at all, and therefore all the operations have to be stopped, including levigation, the water for which has to be raised by a windmill pump.