As already mentioned, certain chemical industries furnish by-products which are of very little value in themselves, and many of them, indeed, may be classed as worthless, since chemical manufacturers naturally endeavour to get everything possible out of their materials in the course of manufacture.
Some of these by-products, however, can advantageously be used as pigments, a good example of this being afforded by the iron oxide formed as a by-product in the manufacture of fuming sulphuric acid (Nordhausen oil of vitriol), by the old process, from green vitriol (ferrous sulphate). In itself, this oxide is practically valueless, but, by very simple treatment, it can be converted into very valuable pigments which have a market value far in excess of the original material. Although it has hitherto been the custom to confine the term earth colours to such as occur ready-formed in Nature and only require simple mechanical treatment to make them ready for immediate use as pigments, the author is nevertheless of opinion that a book dealing exhaustively with earth colours should also make some mention of all the mineral colouring matters which can be easily made into pigments by simple processes, such as calcination or bringing into association with other substances. In accordance with this view, the present work will describe all the pigments that are obtainable in this manner. Most of the earth colours consist of decomposition products of certain minerals; and this applies particularly to such of them as contain iron oxide. According as the decomposition of the original mineral has been more or less extensive, the natural product exhibits different properties; and the manufacturer must consequently endeavour to treat them in such a manner as to ensure that the pigment obtained will be as uniform as possible in shade and permanence. In order to accomplish this it is essential to have an accurate knowledge of the origin of the raw material under treatment, and of its chemical and physical properties. In view of this, the author considers it necessary to deal more fully with the pigmentary earths forming the raw materials of the earth colours, before passing on to the preparation of the colours themselves.
CHAPTER II
THE RAW MATERIALS FOR EARTH COLOURS
The minerals constituting the raw materials for the preparation of the earth colours occur under very divergent conditions in Nature. Some of them, such as chalk, form immense deposits, even whole mountains, whilst in other cases, e. g. the blue ferruginous earths, the occurrence is connected with certain local conditions, and many are found only in isolated deposits, as pockets or beds. This last is the case, for instance, with the handsome brown iron pigments; and indeed the names by which they are known indicate that they are only found in well-defined localities, or that they are met with of special quality there. The brown earth colour known to all painters as Terra di Siena, is found at many other places as well as near Siena, but the product from that city acquired aforetime a special reputation for beauty, and therefore all similar earths, provided they are equal to that from Siena, also bear the same name in commerce.
A number of raw materials for the preparation of earth colours are found, it is true, in many deposits, but their utilisation depends, in turn, on local conditions. For example, many copper mines contain, in addition to the other cupriferous minerals, those used, in the powdered state, as ultramarine or ultramarine green, and not infrequently lumps of mineral are found containing both blue and green together. However, it is only when these minerals occur in sufficient quantity to make the necessary sorting profitable that their manufacture into pigments can be regarded as practicable.
Before commencing to work a deposit it is essential to make sure whether the raw material, or pigmentary earth, is actually suitable for the manufacture of earth colour. Even the general character of the material is important, those of soft, earthy consistency being much easier to treat, and the cost of preparation smaller, than if the raw material be hard, tough and crystalline.
The extent and thickness of the deposit, and the ease with which it can be worked, also play an important, and even decisive part, since, other conditions being equal, it will not pay to erect a colour works unless the raw material is available in sufficient quantity and is cheap. Generally, the deposit is not homogeneous throughout, the mineral being purer in some places and more contaminated with gangue in others. The percentage of moisture also varies, and in short, a number of circumstances must be taken into consideration in forming a conclusion as to whether a deposit is workable or not.
In order to arrive at a reliable opinion on all these conditions, sampling is indispensable. If the samples are of uniform character, they can be mixed together to make an average sample. But if they differ considerably in appearance, general character, proportion of gangue, etc., it is preferable to examine them separately, more especially when the area which each represents is large.
The examination should extend, on the one hand, to the natural percentage of moisture, and, on the other, to the purity of the material. The water content is determined by thoroughly drying a weighed sample, bearing, however, in mind the fact that pigmentary earths of a clayey nature vary in water content according to the time of year, besides changing in accordance with the weather when the won material is stored in the open.
The purity can only be ascertained by an examination in which a sample of the soft, clayey material is crushed and passed through a narrow-mesh gauze sieve, the amount of the coarse particles—sand, small stones, etc.—remaining on the sieve being determined. A more accurate method, of course, is to separate the true pigmentary earth from the gangue by levigation. For this purpose, a weighed quantity of the crushed, air-dry sample is placed in a relatively narrow glass vessel and thoroughly mixed with water, the turbid supernatant liquid being poured off after a short interval. The residue is repeatedly treated in the same way, until no more fine particles remain in suspension, the residue then consisting of impurities, or gangue. Of course, the washings can be collected, the suspended matter allowed to settle, and finally weighed in an air-dry condition. By this means an approximate idea of the yield of earth colour can be obtained at the same time.