Drawing of the Snyder Electric Furnace

Small Snyder Electric Furnace Tapping

Whether starting with furnace cold or hot, materials in molten or in the more usual “cold” form are charged on the shallow hearth of the furnace. The charging doors are closed, the current is turned on and the carbon electrodes are lowered until an arc is struck between the upper electrodes and the metal on the hearth, which in some way is made to connect with the negative electrodes. In one or two of the types mentioned the arc plays between the carbons, all of which are above the bath.

At first there are great fluctuations in the current intensity because of the uneven surface presented by scrap steel on the hearth. In a short time, however, the current steadies. The intense heat of the arcs soon brings cold steel to a molten condition.

Occasional attention from the attendant is necessary to see that the melting is even and that any outlying pieces of steel are pushed to the center where they must melt.

Sketch of the Heroult Three-Phase Electric Furnace
There are three electrodes, all of them above the bath. Only two show here.

In the basic-lined furnaces lime is usually charged with the cold steel. With the iron oxide which is added from time to time this forms a highly oxidizing slag, which, after it takes the phosphorus from the metal, is skimmed off.