Such are known as “chilled castings.” Molds for them are usually made of sand, with pieces of iron (called “chills”) imbedded where white iron is to be produced. The molten iron next to the sand surfaces cools in the usual way and is gray and soft, while that which lies next to the “chill” is white and extremely hard. The “depth” of the chilled layer can be increased or diminished according to the thickness of the iron “chill” used, its temperature, and by the composition and temperature of the molten cast iron with which the mold is poured.
The sulphur and total carbon of the molten cast iron also have considerable influence on the depth of “chill.”
Two-Part Molding Flasks
There is a cast iron alloy which is familiarly known as “semi-steel.” It is simply a high grade and stronger “gray” iron and must be classed as a cast iron, as our table on page [180] shows. While it could undoubtedly be made from materials which are commonly used for cast iron, it is practically always produced by charging with these a certain amount of steel scrap to bring about the lower silicon, phosphorus and total carbon desired.
A Hollow Cylinder
The casting which we are about to make.
Because steel has a higher tensile strength than has cast iron, many have inferred that it was the steel addition which made semi-steel stronger than the ordinary soft cast iron alloy. The rather unfortunate name, “semi-steel,” apparently was given because of the steel used and the intermediate strength which the resulting product possessed.
However, during the melting down of the charge the steel scrap becomes molten and its constituents merge with those of the other iron materials charged. We get out of the cupola, then, a mixture which, disregarding the losses and gains due to the air of the blast, the fuel, etc., is an average of the materials charged. We, therefore, no longer have any steel, but a cast iron which has a somewhat lower silicon, phosphorus and carbon than the softer cast irons. The greater strength of the alloy is due to its composition and only indirectly to the fact that steel was used in its production. The physical properties of the steel charged have been entirely obliterated in the melting process.
