MATERIALS.
THE process of manufacturing Playing-cards now deserves attention. It seems that the first packs of Tarots which have been preserved were made of two pieces of cardboard, and were afterward pasted together. The backs had a checkered pattern designed on them, and were placed so as to overlap the face; and the diapered edge was carefully pasted down and formed a protection and a frame to the pictured side.
It may be as well to quote here the graphic account given by Mr. Chatto in his “Facts and Speculations on Playing-cards.” He says:—
“The following account of the manner of making cards at the manufactory of Messrs. de la Rue & Co. of London is extracted from Bradshaw’s Journal, April 16, 1842:—
“‘The first object that engages our attention is the preparation of the paper intended to be formed into cards. It is found that ordinary paper when submitted to pressure acquires a certain degree of polish, but not sufficient for playing-cards of the finest quality. In order, therefore, that it may admit of the high finish which is afterwards imparted, the paper is prepared by a white enamel colour consisting of animal size and other compounds. This substance, which renders the paper impermeable to the atmosphere, is laid on with a large brush and left to dry.
“‘The paper being ready for use, we proceed to explain the printing of the fronts of the cards, which are technically distinguished as pips and têtes.
“‘To commence with the simpler, the pip (that is, the Hearts, Diamonds, Spades, and Clubs), sets of blocks are produced, each containing forty engravings of one card; and as the ordinary method of letterpress printing is employed, forty impressions of one card are obtained at the same moment. As the pips bear but one colour, black or red, they are worked together at the hand-press or steam-printing machine.
“‘For the têtes, however (or court cards), which with the outline contain five colours,—dark blue, light blue, black, red, and yellow,—a somewhat different contrivance is employed. The colours are printed separately, and are made to fit into each other with great nicety, in the same manner as in printing silks or paper-hangings. For this purpose a series of blocks are provided which if united would form the figure intended to be produced. By printing successively from these blocks, the different colours fall into their proper places until the whole process is completed. After the printing is done the sheets are carried into a drying-room heated to 80° Fahrenheit, and are allowed to remain there three or four days, in order to fix the colours.’”
In France the card generally consists of two pieces of paper, but in England a more substantial article is required. It is generally four sheets thick,—that is, the foreside and the back, and two inside layers of an inferior description. The pasting of these sheets together requires care and clever manipulation. After the sheets are pasted together, they are thoroughly dried, enamelled, and then cut into cards which are sorted by being laid out on a table about two hundred at a time, until all the cards that constitute a pack are spread out; so that by this operation two hundred packs are completed almost simultaneously. The best cards are called Moguls; the others, Harrys and Highlanders.
Paper was almost a necessity in card-making; and England could not have provided it when cards were first made there, as the art of paper-making was unknown before the reign of Henry the Seventh, who lived from 1485 to 1509. Even as late as the days of Queen Anne, paper was imported from Germany for the purpose.