For two reasons we decided to use two propellers. In the first place we could, by the use of two propellers, secure a reaction against a greater quantity of air, and at the same time use a larger pitch angle than was possible with one propeller; and in the second place by having the propellers turn in opposite directions, the gyroscopic action of one would neutralize that of the other. The method we adopted of driving the propellers in opposite directions by means of chains is now too well known to need description here. We decided to place the motor to one side of the man, so that in case of a plunge headfirst, the motor could not fall upon him. In our gliding experiments we had had a number of experiences in which we had landed upon one wing, but the crushing of the wing had absorbed the shock, so that we were not uneasy about the motor in case of a landing of that kind. To provide against the machine rolling over forward in landing, we designed skids like sled runners, extending out in front of the main surfaces. Otherwise the general construction and operation of the machine was to be similar to that of the 1902 glider.

When the motor was completed and tested, we found that it would develop 16 horse-power for a few seconds, but that the power rapidly dropped till, at the end of a minute, it was only 12 horse-power. Ignorant of what a motor of this size ought to develop, we were greatly pleased with its performance. More experience showed us that we did not get one-half of the power we should have had.

With 12 horse-power at our command, we considered that we could permit the weight of the machine with operator to rise to 750 or 800 pounds, and still have as much surplus power as we had originally allowed for in the first estimate of 550 pounds.

Before leaving for our camp at Kitty Hawk we tested the chain drive for the propellers in our shop at Dayton, and found it satisfactory. We found, however, that our first propeller shafts, which were constructed of heavy gauge steel tubing, were not strong enough to stand the shocks received from a gasoline motor with light fly wheel, although they would have been able to transmit three or four times the power uniformly applied. We therefore built a new set of shafts of heavier tubing, which we tested and thought to be abundantly strong.

We left Dayton, September 23, and arrived at our camp at Kill Devil Hill on Friday, the 25th. We found there provisions and tools, which had been shipped by freight several weeks in advance. The building, erected in 1901 and enlarged in 1902, was found to have been blown by a storm from its foundation posts a few months previously. While we were awaiting the arrival of the shipment of machinery and parts from Dayton, we were busy putting the old building in repair, and erecting a new building to serve as a workshop for assembling and housing the new machine.

Just as the building was being completed, the parts and material for the machines arrived simultaneously with one of the worst storms that had visited Kitty Hawk in years. The storm came on suddenly, blowing 30 to 40 miles an hour. It increased during the night, and the next day was blowing over 75 miles an hour. In order to save the tar-paper roof, we decided it would be necessary to get out in this wind and nail down more securely certain parts that were especially exposed. When I ascended the ladder and reached the edge of the roof, the wind caught under my large coat, blew it up around my head and bound my arms till I was perfectly helpless. Wilbur came to my assistance and held down my coat while I tried to drive the nails. But the wind was so strong I could not guide the hammer and succeeded in striking my fingers as often as the nails.

The next three weeks were spent in setting the motor-machine together. On days with more favorable winds we gained additional experience in handling a flyer by gliding with the 1902 machine, which we had found in pretty fair condition in the old building, where we had left it the year before.

Mr. Chanute and Dr. Spratt, who had been guests in our camp in 1901 and 1902, spent some time with us, but neither one was able to remain to see the test of the motor-machine, on account of the delays caused by trouble which developed in the propeller shafts.

While Mr. Chanute was with us, a good deal of time was spent in discussion of the mathematical calculations upon which we had based our machine. He informed us that, in designing machinery, about 20 per cent. was usually allowed for the loss in the transmission of power. As we had allowed only 5 per cent., a figure we had arrived at by some crude measurements of the friction of one of the chains when carrying only a very light load, we were much alarmed. More than the whole surplus in power allowed in our calculations would, according to Mr. Chanute’s estimate, be consumed in friction in the driving chains. After Mr. Chanute’s departure, we suspended one of the drive chains over a sprocket, hanging bags of sand on either side of the sprocket of a weight approximately equal to the pull that would be exerted on the chains when driving the propellers. By measuring the extra amount of weight needed on one side to lift the weight on the other, we calculated the loss in transmission. This indicated that the loss of power from this source would be only 5 per cent., as we originally estimated. But while we could see no serious error in this method of determining the loss, we were very uneasy until we had a chance to run the propellers with the motor to see whether we could get the estimated number of turns.

The first run of the motor on the machine developed a flaw in one of the propeller shafts which had not been discovered in the test at Dayton. The shafts were sent at once to Dayton for repair, and were not received again until November 20, having been gone two weeks. We immediately put them in the machine and made another test. A new trouble developed. The sprockets which were screwed on the shafts, and locked with nuts of opposite thread, persisted in coming loose. After many futile attempts to get them fast, we had to give it up for that day, and went to bed much discouraged. However, after a night’s rest, we got up the next morning in better spirits and resolved to try again.