While in the bicycle business we had become well acquainted with the use of hard tire cement for fastening tires on the rims. We had once used it successfully in repairing a stop watch after several watchsmiths had told us it could not be repaired. If tire cement was good for fastening the hands on a stop watch, why should it not be good for fastening the sprockets on the propeller shaft of a flying machine? We decided to try it. We heated the shafts and sprockets, melted cement into the threads, and screwed them together again. This trouble was over. The sprockets stayed fast.
Just as the machine was ready for test bad weather set in. It had been disagreeably cold for several weeks, so cold that we could scarcely work on the machine for some days. But now we began to have rain and snow, and a wind of 25 to 30 miles blew for several days from the north. While we were being delayed by the weather we arranged a mechanism to measure automatically the duration of a flight from the time the machine started to move forward to the time it stopped, the distance traveled through the air in that time, and the number of revolutions made by the motor and propeller. A stop watch took the time; an anemometer measured the air traveled through; and a counter took the number of revolutions made by the propellers. The watch, anemometer and revolution counter were all automatically started and stopped simultaneously. From data thus obtained we expected to prove or disprove the accuracy of our propeller calculations.
On November 28, while giving the motor a run indoors, we thought we again saw something wrong with one of the propeller shafts. On stopping the motor we discovered that one of the tubular shafts had cracked!
Immediate preparation was made for returning to Dayton to build another set of shafts. We decided to abandon the use of tubes, as they did not afford enough spring to take up the shocks of premature or missed explosions of the motor. Solid tool-steel shafts of smaller diameter than the tubes previously used were decided upon. These would allow a certain amount of spring. The tubular shafts were many times stronger than would have been necessary to transmit the power of our motor if the strains upon them had been uniform. But the large hollow shafts had no spring in them to absorb the unequal strains.
Wilbur remained in camp while I went to get the new shafts. I did not get back to camp again till Friday, the 11th of December. Saturday afternoon the machine was again ready for trial, but the wind was so light a start could not have been made from level ground with the run of only sixty feet permitted by our monorail track. Nor was there enough time before dark to take the machine to one of the hills, where, by placing the track on a steep incline, sufficient speed could be secured for starting in calm air.
Monday, December 14, was a beautiful day, but there was not enough wind to enable a start to be made from the level ground about camp. We therefore decided to attempt a flight from the side of the big Kill Devil Hill. We had arranged with the members of the Kill Devil Hill Life Saving Station, which was located a little over a mile from our camp, to inform them when we were ready to make the first trial of the machine. We were soon joined by J. T. Daniels, Robert Westcott, Thomas Beachem, W. S. Dough and Uncle Benny O’Neal, of the station, who helped us get the machine to the hill, a quarter mile away. We laid the track 150 feet up the side of the hill on a 9-degree slope. With the slope of the track, the thrust of the propellers and the machine starting directly into the wind, we did not anticipate any trouble in getting up flying speed on the 60-foot monorail track. But we did not feel certain the operator could keep the machine balanced on the track.
When the machine had been fastened with a wire to the track, so that it could not start until released by the operator, and the motor had been run to make sure that it was in condition, we tossed up a coin to decide who should have the first trial. Wilbur won. I took a position at one of the wings, intending to help balance the machine as it ran down the track. But when the restraining wire was slipped, the machine started off so quickly I could stay with it only a few feet. After a 35 to 40-foot run it lifted from the rail. But it was allowed to turn up too much. It climbed a few feet, stalled, and then settled to the ground near the foot of the hill, 105 feet below. My stop watch showed that it had been in the air just 31/2 seconds. In landing the left wing touched first. The machine swung around, dug the skids into the sand and broke one of them. Several other parts were also broken, but the damage to the machine was not serious. While the test had shown nothing as to whether the power of the motor was sufficient to keep the machine up, since the landing was made many feet below the starting point, the experiment had demonstrated that the method adopted for launching the machine was a safe and practical one. On the whole, we were much pleased.
Two days were consumed in making repairs, and the machine was not ready again till late in the afternoon of the 16th. While we had it out on the track in front of the building, making the final adjustments, a stranger came along. After looking at the machine a few seconds he inquired what it was. When we told him it was a flying machine he asked whether we intended to fly it. We said we did, as soon as we had a suitable wind. He looked at it several minutes longer and then, wishing to be courteous, remarked that it looked as if it would fly, if it had a “suitable wind.” We were much amused, for, no doubt, he had in mind the recent 75-mile gale when he repeated our words, “a suitable wind!”
During the night of December 16, 1903, a strong cold wind blew from the north. When we arose on the morning of the 17th, the puddles of water, which had been standing about camp since the recent rains, were covered with ice. The wind had a velocity of 10 to 12 meters per second (22 to 27 miles an hour). We thought it would die down before long, and so remained indoors the early part of the morning. But when ten o’clock arrived, and the wind was as brisk as ever, we decided that we had better get the machine out and attempt a flight. We hung out the signal for the men of the life saving station. We thought that by facing the flyer into a strong wind, there ought to be no trouble in launching it from the level ground about camp. We realized the difficulties of flying in so high a wind, but estimated that the added dangers in flight would be partly compensated for by the slower speed in landing.