CHAPTER I
Manila Fiber
In any manufacturing enterprise the question of raw materials is one of the highest importance. No manufacturer can become extensively successful without an intimate knowledge of the material entering into his product. He must be an expert judge of its quality to be able to determine for himself the exact value of what is offered him and its adaptability for his particular purposes; he must be closely in touch with all the markets; he must know all the conditions surrounding the production and marketing of the material; he must be fully posted as to all causes, natural and speculative, affecting the supply or the demand.
To be most valuable, this knowledge must not only cover matters affecting the present, but must forecast the future with the greatest possible degree of certainty. Such foresight is particularly valuable in the cordage business, where material must be provided for many months before it is used. This factor has always been conspicuous in the management of the Plymouth Cordage Company, and has contributed not a little to its continued and increasing growth and prosperity.
HANK OF MANILA 12 FEET LONG
For the rope-maker the raw material par excellence is the so-called “Manila hemp.” Strictly speaking this is not a hemp at all, being a fiber obtained from the wild banana plant of the Philippine Islands. The botanists tell us to call this plant Musa Textilis, but the Filipino, who ought to know, calls both the plant and its fiber “Abacá.”
The Philippines have a monopoly of this very important plant, as it has never been successfully cultivated elsewhere. So it will be seen at the start that the user of Manila hemp is dependent entirely upon our foreign possessions in the far East for his supply. Like most monopolists, the Filipino is not particularly susceptible to the wishes of his customers, and the procuring of hemp produced and prepared in the way to make it most valuable for rope-making is attended with some difficulty.
The Abacá is cultivated by setting out shoots of the plant after a suitable tract of land has been cleared. When the field has had proper cultivation for a period of two or three years some of the plants will be ready to cut. They will then be tree-like in shape, and from fifteen to twenty-five feet in height. The stalk, some fifteen feet long, and a foot or more in diameter, is composed of the separate leaf stems growing compactly together in overlapping layers.
The fiber is contained in the outer bark of these leaf stems, their inner portions being of a soft, pulpy nature. After the stalk is cut the native peels off strips of this fibrous bark, and after stripping the outer layer of stems, scrapes off its remaining pulp and proceeds to strip the next inner layer. This process is kept up through all the successive layers. The fiber from the inner layers of stems is finer and whiter than that from the outside.