Diagram showing how the layers of wood are placed for glueing: A, at the hub; B, half way to the tip of the blade; C, at the tip. The dotted lines show the form of the blade at these points.
The forming of the blades requires a good deal of skill, and some careful preliminary study. It is apparent that the speed of a point at the tip of a revolving blade is much greater than that of a point near the hub, for it traverses a larger circle in the same period of time. But if the propeller is to do effective work without unequal strain, the twist in the blade must be such that each point in the length of the blade is exerting an equal pull on the air. It is necessary, therefore, that the slower-moving part of the blade, near the hub, or axis, shall cut “deeper” into the air than the more swiftly moving tip of the blade. Consequently the blade becomes continually “flatter” (approaching the plane in which it revolves) as we work from the hub outward toward the tip. This “flattening” is well shown in the nearly finished blade clamped to the bench at the right of the illustration—which shows a four-bladed propeller, instead of the two-bladed type needed for the monoplane.
The propeller used for propulsion in air differs from the propeller-wheel used for ships in water, in that the blades are curved laterally; the forward face of the blade being convex, and the rearward face concave. The object of this shaping is the same as for curving the surface of the plane—to secure smoother entry into the air forward, and a compression in the rear which adds to the holding power on the substance of the air. It is extremely difficult to describe this complex shape, and the amateur builder of a propeller will do well to inspect one made by a professional, or to buy it ready made with his engine.
Forming a 4-blade propeller out of 8 layers of wood glued firmly together.
The following quotation from Sir Hiram Maxim’s account of his most effective propeller may aid the ambitious aeroplane builder: “My large screws were made with a great degree of accuracy; they were perfectly smooth and even on both sides, the blades being thin and held in position by a strip of rigid wood on the back of the blade.... Like the small screws, they were made of the very best kind of seasoned American white pine, and when finished were varnished on both sides with hot glue. When this was thoroughly dry, they were sand-papered again, and made perfectly smooth and even. The blades were then covered with strong Irish linen fabric of the smoothest and best make. Glue was used for attaching the fabric, and when dry another coat of glue was applied, the surface rubbed down again, and then painted with zinc white in the ordinary way and varnished. These screws worked exceedingly well.”
The covering of the blades with linen glued fast commends itself to the careful workman as affording precaution against the splintering of the blades when in rapid motion. Some propellers have their wooden blades encased with thin sheet aluminum to accomplish the same purpose, but for the amateur builder linen is far easier to apply.
| This method of mounting the wheels of the chassis has been found the most satisfactory. The spring takes up the shock of a sudden landing and the pivot working in the hollow post allows the entire mounting to swing like a caster, and adapt itself to any direction at which the machine may strike the ground. |
This method of mounting the wheels of the chassis has been found the most satisfactory. The spring takes up the shock of a sudden landing and the pivot working in the hollow post allows the entire mounting to swing like a caster, and adapt itself to any direction at which the machine may strike the ground.
The wheels are of the bicycle type, with wire spokes, but with hubs six inches long. The axle is bent to incline upward at the ends, so that the wheels incline outward at the ground, the better to take the shock of a sideways thrust when landing. The usual metal or wood rims may be used, but special tires of exceptionally light construction, made for aeroplanes, should be purchased.