Hard Carbon or gas coke
may be soldered after coating with copper by an electrolytic process, as will be described.
Soldering at a red heat by means of spelter is called brazing. Spelter is soft brass, and is generally made from zinc one part, copper one part; an alloy easily granulated at a red heat; it is purchased in the granular form.
The art of brazing is applied to metals which will withstand a red heat, and the joints so soldered have the strength of brass.
The pieces to be jointed by this method must be carefully cleaned and held in their proper relative positions by means of iron wire. It is generally necessary to soften iron wire as purchased by heating it red hot and allowing it to cool in the air; if this is not done the wire is usually too hard to be employed satisfactorily for binding.
Very thin wire--i.e. above No. 20 on the Birmingham wire gauge — does not do, for it gets burned through, and perhaps allows the work to fall apart at a critical moment.
The work being securely fastened, the next step is to cover the cleaned parts with flux in order to prevent oxidation. For this purpose "glass borax" is employed. "Glass" borax is simply ordinary borax which has been fused for the purpose of getting rid of water of crystallisation. The glass borax is reduced to powder in an iron mortar, for it is very hard, and is then made up into a cream with a little water. This cream is painted on to the parts of the work which are destined to receive the solder.
The next step is to prepare the spelter, and this is easily done by mixing it with the cream, taking care to stir thoroughly with a flattened iron wire till each particle of spelter is perfectly covered with the borax. The mixture should not be too wet to behave as a granular mass, and may then be lifted on to the work by means of the iron spatula.
Care must be taken to place the spelter on those parts only which are intended to receive it, and when this is done, the joint may be lightly powdered over with the dry borax, and will then be ready for heating.