If the object is of considerable size it is most conveniently heated on the forge; if small the blowpipe is more convenient. In the latter case, place the work on a firebrick, and arrange two other bricks on edge about it, so that it lies more or less in a corner. A few bits of coke may also be placed on and about the work to increase the temperature by their combustion, and to concentrate the flame and prevent radiation. The temperature is gradually raised to a bright red heat, when the spelter will be observed to fuse or "run," as it is technically said to do.
If the cleaning and distribution of flux has been successful, the spelter will "run" along the joint very freely, and the work should be tapped gently to make sure that the spelter has really run into the joint. The heating may be interrupted when the spelter is observed to have melted into a continuous mass. As soon as the work has fallen below a red heat it may be plunged into water, a process which has the effect of cracking off the glass-like layer of borax.
There is, however, some risk of causing the work to buckle by this violent treatment, which must of course be modified so as to suit the circumstances of the case. If the joint is in such a position that the borax cannot be filed off, a very convenient instrument for its removal by scraping is the watchmaker's graver, a square rod of hard steel ground to a bevelled point (Fig. 80).
Fig.
80.
Several precautions require to be mentioned. In the first place, spelter is merely rather soft brass, and consequently it often cannot be fused without endangering the rest of the work. A good protection is a layer of fireclay laid upon the more delicate parts, such for instance as any screwed part.
Gun-metal and tap-metal do not lend themselves to brazing so readily as iron or yellow brass, and are usually more conveniently treated by means of silver solder.
Spelter tends to run very freely when it melts, and if the brass surface in the neighbourhood of the joint is at all clean, may run where it is not wanted. Of course some control may be exercised by "soiling" with fireclay or using an oxidising flame; but the erratic behaviour of spelter in this respect is the greatest drawback to its use in apparatus construction. The secret of success in brazing lies in properly cleaning up the work to begin with, and in disposing the borax so as to prevent subsequent oxidation.