There is a slight tendency to polish most at the edges; but if the sweeps are of the right shape and size, this may be corrected approximately. The best surfaces which have come under my notice are those prepared as "test surfaces" by Mr. Brashear of Alleghany, Pa., U.S.A. These I believe to be pitch polished. A pitch bed is prepared, I presume, in a manner similar to that described for rocksalt surfaces; but the working of the glass is an immense art, and one which I believe — if one may judge by results — is only known to Mr. Brashear.
In general, the effect of polishing will be to produce a convex or concave surface, quite good enough for most purposes, but distinctly faulty when tested by the interference fringes produced with the aid of the test plate. The following information therefore — which I draw from Mr. 'Cook — will not enable a student to emulate Mr. Brashear, but will undoubtedly help him to get a very much better surface than he usually buys at a high price, as exhibited on a spectroscope prism.
The only difference between this process and the one described for polishing lenses, lies in the fact that the rouge is put into the paper surface while the latter is wet with a dilute gum "mucilage." It is of course assumed that the object and the two tools have been finely ground and fit each other impartially. The paper is rubbed over with rouge and weak gum water. The tool, when dry, is applied to the flat ground surface (of the object), and is scraped with the three-cornered file chisel as formerly described. This process must be very carefully carried out. The paper must be of the quality mentioned, or may even be thinner and harder. The cross strokes should be more employed than in the case of the curved surfaces.
A good deal will depend on the method employed for supporting the work; it is in general better to support the tool, which may have a slate backing of any desired thickness, whereby the difficulty resulting from strains is reduced. The work must be mounted in such a way as to minimise the effect of changes of temperature. If a pitch bed is selected, Mr. Brashear's instructions for rock salt may be followed, with, of course, the obvious necessary modifications. See also next section.
[§ 73. Polishing Flat Surfaces on Glass or on Speculum Metal. —]
The above process may be employed for speculum metal, or pitch may be used. In the latter case a fresh tool must be prepared every hour or so, because the metal begins to strip and leave bits on the polisher; this causes a certain amount of scratching to take place. As against this disadvantage, the process of polishing, in so far as the state of the surface is concerned, need not take an hour if the fine grinding has been well done.
For the finest work changes of temperature, as in the case of glass, cause a good deal of trouble, and the operator must try to arrange his method of holding the object so as to give rise to the least possible communication of heat from the hand.
The partial elasticity of paper, which is its defect as a polishing backing, is, I believe, partly counterbalanced by the difficulty of forming with pitch an exact counterpart tool without introducing a serious rise of temperature (i.e. warming the pitch). The rate of subsidence of the latter is very slow at temperatures where it is hard enough to work reliably as a polisher.
A student interested in the matter of flat surfaces will do well to read an account of Lord Rayleigh's work on the subject, Nature, vol. xlviii., 1893, pp. 212, 526 (or B. A. Reports, 1893). In the first of these communications Lord Rayleigh describes the method of using test plates, and shows how to obtain the interference fringes in the clearest manner.
For the ordinary optician a dark room and a soda flame afford all requisite information; and if a person succeeds in making three glass discs, say 6 inches in diameter, so flat that, when superposed in any manner, the interference fringes are parallel and equidistant, even to the roughest observation, he has nothing to learn from any book ever written on glass polishing. Lord Rayleigh has also shown how to use the free clean surface of water as a natural test plate.