The inequality of pressure due to expansion, to which he refers, was a source of much perplexity to Watt, as he was for a long time convinced that he must find some method of “equalizing” the consequent irregular effort of the steam upon the piston. The several methods of “equalizing the expansive power” which are referred to in the patent were attempts to secure this result. By one method, he shifted the centre as the beam vibrated, thus changing the lengths of the arms of that great lever, to compensate the change of moment consequent upon the change of pressure. He finally concluded that a fly-wheel, as first proposed by Fitzgerald, who advised its use on Papin’s engine, would be the best device on engines driving a crank, and trusted to the inertia of a balance-weight in his pumping-engines, or to the weight of the pump-rods, and permitted the piston to take its own speed so far as it was not thus controlled.

The double-acting engine was a modification of the single-acting engine, and was very soon determined upon after the successful working of the latter had become assured.

Watt had covered in the top of his single-acting engine, to prevent cooling the interior of the cylinder by contact with the comparatively cold atmosphere. When this had been done, there was but a single step required to convert the machine into the double-acting engine. This alteration, by which the steam was permitted to act upon the upper and the lower sides of the piston alternately, had been proposed by Watt as early as 1767, and a drawing of the engine was laid before a committee of the House of Commons in 1774-’75. By this simple change Watt doubled the power of his engine. Although invented much earlier, the plan was not patented until he was, as he states, driven to take out the patent by the “plagiarists and pirates” who were always ready to profit by his ingenuity. This form of engine is now almost universally used. The single-acting pumping-engine remains in use in Cornwall, and in a few other localities, and now and then an engine is built for other purposes, in which steam acts only on one side of the piston; but these are rare exceptions to the general rule.

The subject of his next invention was not less interesting. The double-cylinder or “compound” engine has now, after the lapse of nearly a century, become an important and usual type of engine. It is impossible to determine precisely to whom to award the credit of its first conception. Dr. Falk, in 1779, had proposed a double-acting engine, in which there were two single-acting cylinders, acting in opposite directions and alternately on opposite sides of a wheel, with which a rack on the piston-rod of each geared.

Watt claimed that Hornblower, the patentee of the “compound engine,” was an infringer upon his patents; and, holding the patent on the separate condenser, he was able to prevent the engine of his competitor taking such form as to be successfully introduced. The Hornblower engine was soon given up.

Watt stated that this form of engine had been invented by him as early as 1767, and that he had explained its peculiarities to Smeaton and others several years before Hornblower attempted to use it. He wrote to Boulton: “It is no less than our double-cylinder engine, worked upon our principle of expansion.” He never made use of the plan, however; and the principal object sought, apparently, in patenting this, as well as many other devices, was to secure himself against competition.

The rack and sector patented at this time was soon superseded by the parallel-motion; and the last claim, the “steam-wheel” or rotary engine, although one was built of considerable size, was not introduced.

After the patent of 1782 had been secured, Watt turned his attention, when not too hard-pressed by business, to other schemes, and to experimenting with still other modifications and applications of his engine. He had, as early as 1777, proposed to make a steam-hammer for Wilkinson’s forge; but he was too closely engaged with more important matters to take hold of the project with much earnestness until late in the year 1782, when, after some preliminary trials, he reported, December 13th: “We have tried our little tilting-forge hammer at Soho with success. The following are some of the particulars: Cylinder, 15 inches in diameter; 4 feet stroke; strokes per minute, 20. The hammer-head, 120 pounds weight, rises 8 inches, and strikes 240 blows per minute. The machine goes quite regularly, and can be managed as easily as a water-mill. It requires a very small quantity of steam—not above half the contents of the cylinder per stroke. The power employed is not more than one-fourth of what would be required to raise the quantity of water which would enable a water-wheel to work the same hammer with the same velocity.”

He immediately set about making a much heavier hammer, and on April 26, 1783, he wrote that he had done “a thing never done before”—making his hammer strike 300 blows a minute. This hammer weighed 71∕2 hundredweight, and had a drop of 2 feet. The steam-cylinder had a diameter of 42 inches and 6 feet stroke of piston, and was calculated to have sufficient power to drive four hammers weighing 7 hundredweight each. The engine made 20 strokes per minute, the hammer giving 90 blows in the same time.

This new application of steam-power proving successful, Watt next began to develop a series of minor inventions, which were finally secured by his patent of April 27, 1784, together with the steam tilt-hammer, and a steam-carriage, or “locomotive engine.”