English contractors often send piles to be creosoted which have been taken from the timber docks. The large quantity of water they contain resists the entrance of the oil, and the result is that a great deal of timber is badly prepared because the contractors cannot obtain it dry.
In the best creosoting works the tank or cylinder is about 6 feet diameter, and from 20 to 50 feet long. In some instances cylinders are open at both ends, and closed with iron doors, so that sleepers or timber entered at one end on being treated can be delivered finished at the opposite end; but for all practical purposes one open end is sufficient, as the oil when heated being of such a searching character it is a difficult matter to get the doors perfectly air-tight, consequently they are apt to leak during the time the pressure is being applied. Pipes are led from the cylinder to the air and force pumps; the air is not only extracted from the interior of the cylinder, but also from the pores of the timber. When a vacuum is made, the oil, which is contained in a tank below the cylinder, is allowed to rush in, and, as soon as the cylinder is full, the inlet pipe is shut and the pressure pumps started to force the oil into the wood; the pressure maintained is from 150 to 200 lb. to the square inch, until the wood has absorbed the required quantity of oil, which is learned by an index gauge fixed to the working tank below. All cylinders are fitted with safety valves, which allow the oil not immediately absorbed to pass again into the tank. The oil is heated by coils of pipe placed in the tank, through which a current of steam is passed from end to end, raising the temperature to 120°.
With regard to the cost of creosoting: half-round sleepers, being 9 feet long, 10 inches wide, and 5 inches thick, properly creosoted, are worth about 4s. each; adzing for the chairs (done by machine) costs 6s. per 100. These prices, unfortunately, vary very much, according to circumstances. The fir sleepers on the London and Birmingham Railway cost 7s. 6d. each, and the patent preservative added 9d. more to the expense, but they did not cost so much on other lines. A London builder wrote to us in 1870, as follows: “Our price for creosoting timber, &c., is 15s. per load of 50 cubic feet. Price of creosote, 2d. per gallon.”
By returns from the Leith Harbour Works it was shown that the average quantity of creosote absorbed by the timber was 57⅞ gallons per load, or 577 lb. weight forced into 50 cubic feet of wood. Assuming the cost to be 15s. per load, and the creosote at 2d. per gallon, the creosote would cost 9s. 8d., and the labour and profit 5s. 4d. per load of 50 cubic feet.
It is essential to observe that all methods of protecting timber depend for their success upon the skilful and conscientious manner in which they are applied; for, as they involve chemical actions on a large scale, their efficiency must depend upon the observance of the minute practical precautions required to exclude any disturbing causes. In the case of creosoting: to distil the creosote, to draw the sap or other moisture from the wood, and subsequently to inject the creosote in a proper manner, it is necessary that the operations should be carried into effect under the supervision of experienced persons of high character.
PATENT PRESERVATIVE SYSTEM.
Messrs. John Bethell and Cos. Timber preserving apparatus.
Mr. Bethell’s process has been and still is being tested on the Indian railways. According to Dr. Cleghorn, it appears that many of the creosoted sleepers have, however, “been found decayed in the centre, the interior portion being scooped out, leaving nothing but a deceptive shell, in some instances not more than ½ inch in thickness,” but he does not state whether the sleepers were prepared in England or in India; because, if prepared in India, it is probable that some of the hard Indian woods, into which it is not possible to get creosote or any other preservative fluid, had been used. Mr. Burt, who has large timber-preserving works in London for creosoting, stated about eight years since, that after an experience of twenty years, during which time he had sent over one million and a half sleepers to India alone, besides having prepared many thousand loads of timber for other purposes, he could safely assert that the instances of failure had been rare and isolated.
A section of a piece of timber impregnated with creosote presents some curious and very distinctive characteristics, according to the duration of the process of injection and amount of tar injected. In every case the injected tar follows the lines and sinuosities of the longitudinal fibres. When injected in sufficient quantity it fills the pores altogether; when, on the contrary, the process has been incompletely performed, which, however, is generally sufficient, the tar accumulates in the transverse sections, and plugs the channels that give access to deleterious agents.