(6) Install and securely tighten the five wheel mounting socket screws.
(7) Lower mudguard into position and attach ends of rear stays. Securely tighten the clamping nuts.
REFERENCES
| STANDARD NOMENCLATURE LISTS | ||
|---|---|---|
Motorcycle, chain drive (Harley‐Davidson) | SNL G–523 | |
Cleaning, preserving and lubricating materials,recoil fluids, special oils, and miscellaneous related items | SNL K–1 | |
Soldering, brazing, and welding materials, gases,and related items | SNL K–2 | |
Tools, maintenance, for the repair of automotive vehicles | SNL G–27 | |
Tool sets—motor transport | SNL N–19 | |
Tool sets for ordnance service command, automotive shops | SNL N–30 | |
Current Standard Nomenclature Lists are listed above. | ||
An up‐to‐date list of SNL’s is maintained in the Index to Maintenance Publications | OFSB 1–1 | |
| EXPLANATORY PUBLICATIONS | ||
Military motor vehicles | AR 850–15 | |
| Automotive Materiel | ||
Automotive electricity | TM 10–580 | |
Electric fundamentals | TM 10–455 | |
The motor vehicle | TM 10–510 | |
Chassis, body, and trailer units | TM 10–550 | |
| Maintenance and Repair | ||
Automotive lubrication | TM 10–540 | |
Motor transport inspections | TM 10–545 | |
Tire repair and retread | TM 9–1868 | |
Cleaning, preserving, lubricating and weldingmaterials and similar items issued by theordnance | TM 9–850 | |
Detailed lubrication instructions for ordnancemateriel | OFSB 6–series | |
| Protection of Materiel | ||
Explosives and demolitions | FM 5–25 | |
Defense against chemical attack | FM 21–40 | |
Decontamination of Armored Force vehicles | FM 17–59 | |
Chemical decontamination, materials and equipment | TM 3–220 | |
| List of Publications for Training | FM 21–6 | |
| Storage and Shipment | ||
Registration of motor vehicles | AR 850–10 | |
Storage of motor vehicle equipment | AR 850–18 | |
Ordnance storage and shipment chart, group G—Major items | OSSC–G | |
INDEX
- APage No.
- Air cleaner, [122]
- Allocation of maintenance by echelons, [40]
- Ammunition box carrier, [169]
- Armature bearing special lubrication, [145]
- Auxiliary brake, [12]
- B
- Battery, lighting system, horn
- battery
- check electrolyte level, [181]
- installation, [185]
- removal, [181]
- description, [181]
- horn
- adjustment, [190]
- description, [190]
- ignition and light switch
- installation, [188]
- removal, [188]
- service headlights
- adjustment, [185]
- blackout, [186]
- marker, [187]
- taillights
- blackout stop and taillight, [187]
- service stop and taillight, [187]
- wiring
- cable system, [190]
- removal and installation, [190]
- Brake system
- brake shoe installation, [151]
- brake shoe removal, [150]
- front wheel brake, [151]
- rear wheel brake
- adjustment, [149]
- linkage, [149]
- C
- Carburetor
- adjustment, [116]
- bowl cleaning, [120]
- installation, [118]
- removal, [118]
- Chains and sprockets
- chain oilers, [109]
- chain repair tool, [113]
- countershaft sprocket replacement, [114]
- engine sprocket replacement, [113]
- front chain adjustment, [105]
- front chain replacement, [111]
- rear chain adjustment, [107]
- rear chain replacement, [111]
- rear wheel alinement, [107]
- Clutch
- control adjustment, [85]
- description, [86]
- disk and spring inspection, [91]
- disk installation, [93]
- disk removal, [90]
- maintenance and adjustment, [86]
- release bearing
- installation, [95]
- removal, [95]
- spring tension adjustment, [89]
- Controls and operation
- controls
- auxiliary brake (front wheel), [12]
- carburetor choke, [13]
- clutch, [10]
- foot starter crank, [12]
- gasoline valve, [9]
- gear shifter, [12]
- ignition and light switch, [12]
- instrument panel signal lights, [13]
- service brake (rear wheel), [12]
- spark, [10]
- steering damper, [12]
- throttle, [10]
- driving precautions
- avoid low gear operation, [17]
- braking, [17]
- high‐speed tips, [17]
- engine prestarting instructions, [13]
- operation of vehicle
- starting on level ground, [16]
- starting on uneven or soft ground, [16]
- running‐in new engine (or vehicle), [19]
- starting engine
- behavior of instrument panel signal lights, [15]
- cold engine, [14]
- engine with dead battery, [15]
- hot engine, [15]
- warm engine, [14]
- stopping and parking vehicle
- parking vehicle, [18]
- stopping vehicle, [17]
- stopping the engine, [16]
- towing vehicle to start engine
- engine starting with dead battery, [18]
- D
- Data, tabulated
- engine, [72]
- vehicle specifications, [7]
- capacities, [8]
- performance, [7]
- Description
- battery, lighting system, horn, [181]
- clutch, [86]
- engine, [72]
- generating system, [142]
- ignition system, [129]
- intake and exhaust system, [122]
- tires, wheels and hubs, [193]
- transmission, [96]
- Description of vehicle, [7]
- E
- Echelon system of maintenance allocation, [40]
- Engine
- carbon removal, [74]
- data, [72]
- description, [72]
- head, gasket replacement
- installation, [74]
- removal, [73]
- installation, [82]
- oil feed pump replacement, [77]
- removal, [78]
- tune‐up, [72]
- valve tappet adjustment, [74]
- Exhaust system, [126]
- F
- First echelon preventive maintenance services
- after‐operation and weekly service, [25]
- at‐halt service, [24]
- before‐operation service, [21]
- during‐operation service, [23]
- purpose, [20]
- Fuel system
- carburetor
- installation, [118]
- removal, [118]
- carburetor adjustment
- complete readjustment of carburetor, [116]
- low speed adjusting needle, [116]
- carburetor bowl cleaning, [120]
- fuel pipe
- installation, [121]
- removal, [121]
- fuel strainer
- cleaning, [120]
- install strainer assembly, [120]
- remove strainer assembly, [120]
- general, [115]
- throttle control wire adjustment
- closed throttle, [118]
- open throttle, [118]
- G
- Generating system
- armature bearing special lubrication, [145]
- commutator cleaning, [143]
- cut‐out relay, [147]
- description, [142]
- generator installation, [147]
- generator removal, [145]
- Generator removal and installation, [145], [147]
- H
- Horn, [190]
- I
- Ignition system
- circuit breaker and timer assembly installation, [133]
- recommended recheck of ignition timing, [135]
- removal, [133]
- circuit breaker points
- adjustable contact point installation, [131]
- adjustable contact point removal, [131]
- adjustment, [131]
- breaker lever installation, [131]
- breaker lever removal, [130]
- coil to timer wire
- installation, [138]
- removal, [138]
- condenser
- installation, [133]
- removal, [131]
- description, [129]
- spark coil
- installation, [140]
- removal, [139]
- spark control adjustment, [139]
- spark plugs
- cleaning, [129]
- point adjustment, [129]
- replacement, [129]
- type, [129]
- Installation procedure
- air cleaner, [126]
- ammunition box carrier, [169]
- battery, [185]
- battery box, [173]
- carburetor, [118]
- circuit breaker and timer assembly, [133]
- circuit breaker lever, [131]
- circuit breaker points, [131]
- clutch release bearing, [95]
- coil to timer wire, [138]
- condenser, [133]
- control wire housings, [166]
- engine, [82]
- engine head gasket, [74]
- exhaust pipe, [127]
- foot starter, [98]
- fork assembly, [158]
- front wheel, [196]
- fuel pipe, [121]
- fuel strainer assembly, [120]
- fuel tank, [175]
- generator, [147]
- handle bar assembly, [163]
- ignition and light switch, [188]
- instrument panel cover, [191]
- jiffy stand, [177]
- luggage carrier, [170]
- mudguards, [171]
- muffler assembly, [127]
- oil tank, [176]
- outer front chain guard, [167]
- rear chain guard, [169]
- rear stand, [176]
- rear wheel, [199]
- saddle post, [178]
- safety guards, [178]
- scabbard carrier, [169]
- skid plates, [180]
- spark coil, [140]
- spark control wire, [166]
- speedometer, [192]
- spring forks, [154]
- starter crank springs, [101]
- steering damper, [161]
- throttle control wire, [165]
- tires, [195]
- tool box and bracket assembly, [173]
- upper bumper springs, [155]
- upper coil springs, [155]
- wiring, [190]
- Instrument panel
- indicator lights, [191]
- panel cover
- installation, [191]
- removal, [191]
- speedometer
- installation, [192]
- removal, [192]
- Intake and exhaust system
- air cleaner
- general, [122]
- installation, [126]
- maintenance, [123]
- removal, [125]
- service, [122]
- air cleaner mounting bracket replacement, [126]
- description
- exhaust, [122]
- intake, [122]
- exhaust system
- muffler assembly installation, [127]
- muffler assembly removal, [126]
- pipe installation, [127]
- hose and carburetor fitting
- installation, [125]
- removal, [125]
- Introduction
- scope of manual, [3]
- supersession of quartermaster manuals, [3]
- L
- Lighting system, [181]
- Lubrication
- introduction, [30]
- lubrication guide, [30]
- general, [30]
- lubrication notes, [30]
- oilcan points, [34]
- supplies, [30]
- warning light, [34]
- M
- Maintenance allocation
- allocation of maintenance by echelons
- clutch, [40]
- controls and linkage, [40]
- electrical group, [41]
- engine (V‐45″ twin engine), [41]
- exhaust group, [42]
- miscellaneous, [42]
- suspension (front), [43]
- suspension (rear), [43]
- tires, [44]
- transmission, [44]
- vehicle assembly, [44]
- scope of maintenance, [39]
- Manual, scope of, [3]
- O
- Organization tools and equipment, [60]
- P
- Preventive maintenance services
- first echelon, [20]
- second echelon, [45]
- R
- References
- explanatory publications
- automotive materiel, [200]
- list of publications for training, [200]
- maintenance and repair, [200]
- protection of materiel, [200]
- storage and shipment, [200]
- standard nomenclature lists, [200]
- Removal procedure
- air cleaner, [125]
- ammunition box carrier, [169]
- battery, [181]
- battery box, [172]
- carbon, [74]
- carburetor, [118]
- circuit breaker and timer assembly, [133]
- circuit breaker lever, [130]
- condenser, [131]
- control wire housings, [166]
- engine, [78]
- engine head gasket, [73]
- foot starter, [98]
- fork assembly, [155]
- front wheel, [195]
- fuel pipe, [121]
- fuel strainer assembly, [120]
- fuel tank, [174]
- generator, [145]
- handle bar assembly, [162]
- ignition coil to timer wire, [138]
- instrument panel cover, [191]
- jiffy stand, [176]
- luggage carrier, [170]
- mudguards, [170], [171]
- muffler assembly, [126]
- oil tank, [175]
- outer front chain guard, [167]
- rear chain guard, [169]
- rear stand, [176]
- rear wheel, [198]
- release bearing (clutch), [95]
- saddle post, [178]
- safety guards, [178]
- scabbard carrier, [169]
- skid plates, [180]
- spark coil, [139]
- spark control wire, [166]
- speedometer, [192]
- spring forks, [154]
- starter crank spring, [98]
- steering damper, [161]
- throttle control wire, [164]
- tires, [193]
- tool box and bracket assembly, [173]
- upper bumper springs, [155]
- upper coil springs, [155]
- Road test chart of maintenance operations, [49]
- S
- Second echelon preventive maintenance
- road test chart, [47]
- maintenance operation, [49]
- services
- first echelon participation, [45]
- frequency, [45]
- general procedures, [45]
- specific procedures, [47]
- Sheet metal and equipment
- battery box
- installation, [173]
- removal, [172]
- carriers
- ammunition box carrier installation, [169]
- ammunition box carrier removal, [169]
- fuel tank
- installation, [175]
- removal, [174]
- chain guards
- outer front chain guard installation, [167]
- outer front chain guard removal, [167]
- rear chain guard installation, [169]
- rear chain guard removal, [169]
- jiffy stand
- installation, [177]
- removal, [176]
- luggage carrier
- installation, [170]
- removal, [170]
- mudguard (front)
- installation, [171]
- removal, [170]
- mudguard (rear)
- installation, [171]
- removal, [171]
- oil tank
- installation, [176]
- removal, [175]
- rear stand
- installation, [176]
- removal, [176]
- saddle post
- description, [178]
- installation, [178]
- removal, [178]
- safety guards
- installation, [178]
- removal, [178]
- scabbard carrier
- installation, [169]
- removal, [169]
- skid plates
- installation, [180]
- removal, [180]
- tanks
- fuel tank, [173]
- general, [173]
- oil tank, [173]
- tool box
- box and bracket assembly installation, [173]
- box and bracket assembly removal, [173]
- Spark plugs, [129]
- Speedometer
- installation, [192]
- removal, [192]
- Steering control
- control wire housings
- installation, [166]
- removal, [166]
- fork assembly (complete)
- installation, [158]
- removal, [155]
- rocker plate studs, [160]
- forks (springs)
- installation, [154]
- removal, [154]
- handle bar controls
- install throttle control wire, [165]
- remove throttle control wire, [164]
- handle bars
- installation of assembly, [163]
- removal of assembly, [162]
- spark control wire
- installation, [166]
- removal, [166]
- steering damper
- installation, [161]
- removal, [161]
- upper coil springs and upper bumper springs
- installation, [155]
- removal, [155]
- Stowage on vehicle (tools and equipment), [35]
- T
- Tabulated data
- engine, [72]
- vehicle specifications, [7]
- capacities, [8]
- performance, [7]
- Tires, wheels, and hubs
- description, [193]
- front wheel
- hub adjustment, [197]
- installation, [196]
- removal, [195]
- rear wheel
- installation, [199]
- removal, [198]
- rims and spokes, [195]
- tires
- description, [193]
- installation, [195]
- removal, [193]
- Tools and equipment stowage on the vehicle
- vehicle equipment, [36]
- vehicle spare parts, [38]
- vehicle tools, [35]
- Transmission
- control linkage
- adjustment, [97]
- checking gear shifter control linkage, [96]
- transmission shifted to adjust front drive chain, [96]
- description, [96]
- foot starter
- installation, [98]
- removal, [98]
- installation, [101]
- removal, [99]
- starter crank springs
- installation, [98]
- removal, [98]
- Trouble shooting
- brakes, [70]
- electrical system, [68]
- engine
- instruction, [61]
- tests to determine mechanical condition, [63]
- engine lubricating system, [64]
- fuel system, [65]
- generating system, [68]
- ignition system, [66]
- introduction, [61]
- steering, [71]
- transmission and clutch, [69]
- wheels and chains, [69]
- W
- Wheels and hubs, [195]
- Wiring, [190]