To assemble the cylinder in the cradle.—The counter-recoil springs and the retaining ring being in assembled position, shove the cylinder (turned so that the drain plug in cylinder head comes on top) into its seat from the front, with the projecting stud on the recoil lug of the gun entering one of the recesses provided for it in the cylinder end; assemble the cradle head; screw in place the piston-rod nut and cylinder-end stud nut.
Be sure that the projecting stud on the gun enters one of the holes for it in the cylinder end before screwing the cylinder-end stud nut up all the way.
To assemble the parts of cylinder after cleaning.—The parts should be reassembled immediately after cleaning and inspection, and the cylinder filled with hydroline oil issued for that purpose. The piston should be moved back and forth in the cylinder by hand to make sure that all parts are correctly assembled and are without interference. The cylinder should then be assembled in the cradle and the gun pulled from battery by hand and permitted to counter recoil rapidly to insure that all parts are in proper position for firing. This should never be done, however, unless the cylinder is known to be filled with oil. In reassembling the parts the condition of the vulcanized-fibre washers between cylinder head and cylinder, and between cylinder-end stud and cylinder end should be noted; they should be replaced whenever necessary to prevent leakage. In removing and inserting the piston rod care should be taken to keep it central in the cylinder, so as not to bind, burr, or spring any parts. The dismounting and reassembling of the parts of the cylinder should in every case be supervised by a commissioned officer. Before firing an inspection should be made to ascertain that the different parts, especially the piston rod and the cylinder-end stud nuts, are correctly assembled.
To pack the stuffing box.—The stuffing box is packed with five rings of Garlock’s hydraulic waterproof packing, 0.25 inch square. The packing is issued cut into rings of such size that the ends meet around the piston rod. The latter being assembled, each ring, placed so as to break joints with the preceding one, is forced in succession into its seat by a packing tool of copper or hard wood, one end of which is shaped like a carpenter’s gouge and the other end forms a handle strong enough to stand light taps from a hammer. Such a tool may be readily improvised by one of the battery mechanics. After the five rings are firmly seated in the box, screw the gland down on the packing.
In assembling the glands be sure that at least four of its threads are engaged with the threads of the cylinder head; otherwise the threads of the gland may be stripped in firing. With new packing it may be found difficult to insert more than four rings and secure sufficient engagement of the gland. In such a case the box should be packed with four rings and the piece fired a few rounds, after which the fifth ring should be inserted.
Adjustment of the gland.—The adjustment of the gland will require the exercise of some judgment. If screwed up too tight, the frictional resistance of the packing on the piston rod will be increased so much that the counter-recoil springs may fail to return the gun to battery, especially at high angles of elevation. It should be screwed up just tight enough to prevent the leakage of oil through the stuffing box. Ordinarily this can be done by hand, but in cases where hand power is not sufficient the wrench provided for the purpose should be used. When its proper adjustment is determined, the gland should be lashed with copper wire to prevent it from screwing up or unscrewing.
To remove the piston rod.—Unscrew the gland sufficiently to release the pressure of the packing upon the rod; unscrew and remove the cylinder head. The rod may then be withdrawn from the cylinder. In dismounting and assembling the cylinder head (and also the cylinder-end stud), the cylinder should be held from turning by a spanner applied to the head retainer or flange on the front end of the cylinder. It should never he clamped in a vise, as its walls are thin and not intended to withstand such usage.
To remove the counter-recoil buffer.—Remove the cylinder-end stud screw; unscrew and remove the cylinder-end stud; the counter-recoil buffer is attached to the latter.
To dismount the springs.—Bring the gun to approximately zero degrees elevation; unscrew the cylinder-end stud nut and the piston-rod nut; shove the gun about 1 inch from the battery; attach the sleeve end of the spring compressor to the cylinder-end stud and put sufficient strain on the compressor to relieve the retaining ring from spring pressure; then remove retaining ring (and cradle head) by loosening and swinging aside the retaining-ring bolts; ease off slowly on the spring compressor until the springs are free.
To assemble the double counter-recoil springs.—With the cradle at maximum elevation and the trail horizontal, place one outer and one inner spring in the cradle until the front ends are about 2 inches in; set up a separator against the forward end of these sections and enter the second outer and inner springs, keeping the separator upheld between the sections; similarly when the outer end of the second section is 2 inches inside the cradle set up the second separator; place the third outer and inner sections on the recoil cylinder. Screw the spring centering tool onto the cylinder-end stud, the small end pointing rearward; pass the sleeve end of the spring compressor through the gun lug and the inner springs and attach it to the cylinder-end stud. Enter the rear end of the cylinder in the spring at the front end of the cradle and push the cylinder back until the springs are at free height, keeping the spring compressor taut. Attach the block and fall carried in the battery wagon to the spade of the carriage or to some improvised support and connect it to the spring compressor; put sufficient strain on the spring compressor to bring the spring column to its assembled height.