THE AMALGAMATION OF SILVER ORES.
DESCRIPTION OF THE FRANCKE "TINA" OR VAT PROCESS FOR THE AMALGAMATION OF SILVER ORES.[[1]]
By Mr. EDGAR P. RATHBONE, of London.
In the year 1882, while on a visit to some of the great silver mines in Bolivia, an opportunity was afforded the writer of inspecting a new and successful process for the treatment of silver ores, the invention of Herr Francke, a German gentleman long resident in Bolivia, whose acquaintance the writer had also the pleasure of making. After many years of tedious working devoted to experiments bearing on the metallurgical treatment of rich but refractory silver ores, the inventor has successfully introduced the process of which it is proposed in this paper to give a description, and which has, by its satisfactory working, entirely eclipsed all other plans hitherto tried in Bolivia, Peru, and Chili. The Francke "tina" process is based on the same metallurgical principles as the system described by Alonzo Barba in 1640, and also on those introduced into the States in more recent times under the name of the Washoe process.[[2]]
It was only after a long and careful study of these two processes, and by making close observations and experiments on other plans, which had up to that time been tried with more or less success in Bolivia, Peru, and Chili—such as the Mexican amalgamation process, technically known as the "patio" process; the improved Freiberg barrel amalgamation process; as used at Copiapo; and the "Kronke" process—that Herr Francke eventually succeeded in devising his new process, and by its means treating economically the rich but refractory silver ores, such as those found at the celebrated Huanchaca and Guadalupe mines in Potosi, Bolivia. In this description of the process the writer will endeavor to enter into every possible detail having a practical bearing on the final results; and with this view he commences with the actual separation of the ores at the mines.
Ore Dressing, etc.—This consists simply in the separation of the ore by hand at the mines into different qualities, by women and boys with small hammers, the process being that known as "cobbing" in Cornwall. The object of this separation is twofold: first to separate the rich parts from the poor as they come together in the same lump of ore, otherwise rich pieces might go undetected; and, secondly, to reduce the whole body of ore coming from the mine to such convenient size as permits of its being fed directly into the stamps battery. The reason for this separation not being effected by those mechanical appliances so common in most ore dressing establishments, such as stone breakers or crushing rolls, is simply because the ores are so rich in silver, and frequently of such a brittle nature, that any undue pulverization would certainly result in a great loss of silver, as a large amount would be carried away in the form of fine dust. So much attention is indeed required in this department that it is found requisite to institute strict superintendence in the sorting or cobbing sheds, in order to prevent as far as practicable any improper diminution of the ores. According to the above method, the ores coming from the mine are classified into the four following divisions:
1. Very rich ore, averaging about six per cent. of silver, or containing say 2,000 ounces of silver to the ton (of 2,000 lb.).
2. Rich ore, averaging about one per cent. of silver, or say from 300 to 400 ounces of silver to the ton.