The Vernier is a device for reading finer divisions on a scale than those into which the scale is divided. Sixty-fourths of an inch are about the finest division that can be read accurately with the naked eye. When fine work is necessary a Vernier is employed. This consists essentially of two rules so graduated that the true scale has each inch divided into ten equal parts, the upper or Vernier portion has ten divisions occupying the same space as nine of the divisions of the true scale. It is evident, therefore, that one of the divisions of the Vernier is equal to nine-tenths of one of those on the true scale. If the Vernier scale is moved to the right so that the graduations marked “1” shall coincide, it will have moved one-tenth of a division on the scale or one-hundredth of an inch. When the graduations numbered 5 coincide the Vernier will have moved five-hundredths of an inch; when the lines marked 0 and 10 coincide, the Vernier will have moved nine-hundredths of an inch, and when 10 on the Vernier comes opposite 10 on the scales, the upper rule will have moved ten-hundredths of an inch, or the whole of one division on the scale. By this means the scale, though it may be graduated only to tenths of an inch, may be accurately set at points with positions expressed in hundredths of an inch. When graduated to read in thousandths, the true scale is divided into fifty parts and the Vernier into twenty parts. Each division of the Vernier is therefore equal to nineteen-twentieths of one of the true scale. If the Vernier be moved so the lines of the first division coincide, it will have moved one-twentieth of one-fiftieth, or .001 inch. The Vernier principle can be readily grasped by studying the section of the Vernier scale and true scale shown at [Fig. 176], A.
Fig. 176.—At Left, Special Form of Vernier Caliper for Measuring Gear Teeth; at Right, Micrometer for Accurate Internal Measurements.
The caliper scale which is shown at [Fig. 175], A, permits of taking the over-all dimension of any parts that will go between the jaws. This scale can be adjusted very accurately by means of a fine thread screw attached to a movable jaw and the divisions may be divided by eye into two parts if one sixty-fourth is the smallest of the divisions. A line is indicated on the movable jaw and coincides with the graduations on the scale. As will be apparent, if the line does not coincide exactly with one of the graduations it will be at some point between the lines and the true measurement may be approximated without trouble.
A group of various other measuring tools of value to the machinist is shown at [Fig. 177]. The small scale at A is termed a “center gauge,” because it can be used to test the truth of the taper of either a male or female lathe center. The two smaller nicks, or v’s, indicate the shape of a standard thread, and may be used as a guide for grinding the point of a thread-cutting tool. The cross level which is shown at B is of marked utility in erecting, as it will indicate absolutely if the piece it is used to test is level. It will indicate if the piece is level along its width as well as its length.
Fig. 177.—Measuring Appliances of Value in Airplane Repair Work.
A very simple attachment for use with a scale that enables the machinist to scribe lines along the length of a cylindrical piece is shown at [Fig. 177], C. These are merely small wedge-shaped clamps having an angular face to rest upon the bars. The thread pitch gauge which is shown at [Fig. 177], D, is an excellent pocket tool for the mechanic, as it is often necessary to determine without loss of time the pitch of the thread on a bolt or in a nut. This consists of a number of leaves having serrations on one edge corresponding to the standard thread it is to be used in measuring. The tool shown gives all pitches up to 48 threads per inch. The leaves may be folded in out of the way when not in use, and their shape admits of their being used in any position without the remainder of the set interfering with the one in use. The fine pitch gauges have slim, tapering leaves of the correct shape to be used in finding the pitch of small nuts. As the tool is round when the leaves are folded back out of the way, it is an excellent pocket tool, as there are no sharp corners to wear out the pocket. Practical application of a Vernier having measuring heads of special form for measuring gear teeth is shown at [Fig. 176], A. As the action of this tool has been previously explained, it will not be necessary to describe it further.