MICROMETER CALIPERS AND THEIR USE
Where great accuracy is necessary in taking measurements the micrometer caliper, which in the simple form will measure easily .001 inch (one-thousandth part of an inch) and when fitted with a Vernier that will measure .0001 inch (one ten-thousandth part of an inch), is used. The micrometer may be of the caliper form for measuring outside diameters or it may be of the form shown at [Fig. 176], B, for measuring internal diameters. The operation of both forms is identical except that the internal micrometer is placed inside of the bore to be measured while the external form is used just the same as a caliper. The form outlined will measure from one and one-half to six and a half inches as extension points are provided to increase the range of the instrument. The screw has a movement of one-half inch and a hardened anvil is placed in the end of the thimble in order to prevent undue wear at that point. The extension points or rods are accurately made in standard lengths and are screwed into the body of the instrument instead of being pushed in, this insuring firmness and accuracy. Two forms of micrometers for external measurements are shown at [Fig. 178]. The top one is graduated to read in thousandths of an inch, while the lower one is graduated to indicate hundredths of a millimeter. The mechanical principle involved in the construction of a micrometer is that of a screw free to move in a fixed nut. An opening to receive the work to be measured is provided by the backward movement of the thimble which turns the screw and the size of the opening is indicated by the graduations on the barrel.
Fig. 178.—Standard Forms of Micrometer Caliper for External Measurements.
The article to be measured is placed between the anvil and spindle, the frame being held stationary while the thimble is revolved by the thumb and finger. The pitch of the screw thread on the concealed part of the spindle is 40 to an inch. One complete revolution of the spindle, therefore, moves it longitudinally one-fortieth, or twenty-five thousandths of an inch. As will be evident from the development of the scale on the barrel of the inch micrometer, the sleeve is marked with forty lines to the inch, each of these lines indicating twenty-five thousandths. The thimble has a beveled edge which is graduated into twenty-five parts. When the instrument is closed the graduation on the beveled edge of the thimble marked 0 should correspond to the 0 line on the barrel. If the micrometer is rotated one full turn the opening between the spindle and anvil will be .025 inch. If the thimble is turned only one graduation, or one twenty-fifth of a revolution, the opening between the spindle and anvil will be increased only by .001 inch (one-thousandth of an inch).
As many of the dimensions of the airplane parts, especially of those of foreign manufacture or such parts as ball and roller bearings, are based on the metric system, the competent repairman should possess both inch and metric micrometers in order to avoid continual reference to a table of metric equivalents. With a metric micrometer there are fifty graduations on the barrel, these representing .01 of a millimeter, or approximately .004 inch. One full turn of the barrel means an increase of half a millimeter, or .50 mm. (fifty one-hundredths). As it takes two turns to augment the space between the anvil and the stem by increments of one millimeter, it will be evident that it would not be difficult to divide the spaces on the metric micrometer thimble in halves by the eye, and thus the average workman can measure to .0002 inch plus or minus without difficulty. As set in the illustration, the metric micrometers show a space of 13.5 mm., or about one millimeter more than half an inch. The inch micrometer shown is set to five-tenths or five hundred one-thousandths or one-half inch. A little study of the foregoing matter will make it easy to understand the action of either the inch or metric micrometer.
Both of the micrometers shown have a small knurled knob at the end of the barrel. This controls the ratchet stop, which is a device that permits a ratchet to slip by a pawl when more than a certain amount of pressure is applied, thereby preventing the measuring spindle from turning further and perhaps springing the instrument. A simple rule that can be easily memorized for reading the inch micrometer is to multiply the number of vertical divisions on the sleeve by 25 and add to that the number of divisions on the bevel of the thimble reading from the zero to the line which coincides with the horizontal line on the sleeve. For example: if there are ten divisions visible on the sleeve, multiply this number by 25, then add the number of divisions shown on the bevel of the thimble, which is 10. The micrometer is therefore opened 10 × 25 equals 250 plus 10 equals 260 thousandths.
Micrometers are made in many sizes, ranging from those having a maximum opening of one inch to special large forms that will measure forty or more inches. While it is not to be expected that the repairman will have use for the big sizes, if a caliper having a maximum opening of six inches is provided with a number of extension rods enabling one to measure smaller objects, practically all of the measuring needed in repairing engine parts can be made accurately. Two or three smaller micrometers having a maximum range of two or three inches will also be found valuable, as most of the measurements will be made with these tools which will be much easier to handle than the larger sizes.