The Ideal Steel-Cut Mill
A progressive coffee-packing house may have three different styles of grinding machines; one called the granulator for turning out the so-called "steel-cut" coffee; the second, a pulverizer for making a really fine grind; and the third, a grinding mill for general factory work and producing a medium-ground coffee.
Commercial coffee-grinding machines are alike in principle in all countries, the beans being crushed or broken between toothed or corrugated metal or stone members, one revolving and the other being stationary. While all grinding machines are alike in principle, they may vary in capacity and design. The average granulator will turn out about five hundred pounds of "steel-cut" coffee in an hour; the pulverizer, from seventy-five to two hundred pounds; and the average grinding mill from five hundred to six hundred pounds. Some types of grinding machines have chaff-removing attachments to remove, by air suction, the chaff from the coffee as it is being ground.
A large number of trade terms for designating different grinds of coffee are used in the United States, some of them meaning the same thing, while similar names are sometimes contradictory. A canvass of the leading American coffee packers in 1917[332] discovered that there were fifteen terms in use, and that there were thirty-four different meanings attached to them. For the term "fine" there were five different definitions; "medium" had five; "coarse", seven; "pulverized", four; "steel-cut", seven; "ground", two; "powdered", one; "percolator", two; "steel-cut-chaff-removed", one; "Turkish ground", one; while "granulated", "Greek ground", "extra fine", "standard", and "regular" were not defined.
The term "steel-cut" is generally understood to mean that in the grinding process the chaff has been removed and an approximate uniformity of granules has been obtained by sifting. The term does not necessarily mean that the grinding mills have steel burrs. In fact, most firms employ burrs made of cast-iron or of a composition metal known as "burr metal", because of its combined hardness and toughness.
The "steel-cut" idea is another of those sophistries for which American advertising methods have been largely responsible in the development of the package-coffee business in the United States. The term "steel-cut" lost all its value as an advertising catchword for the original user when every other dealer began to use it, no matter how the ground coffee was produced. When the public has been taught that coffee should be "steel-cut", it is hard to sell it ground coffee unless it is called "steel-cut"; although a truer education of the consumer would have caused him to insist on buying whole bean coffee to be ground at home.
Smyser Package-Making-and-Filling Machine at the Arbuckle Plant, New York
This machine was invented by Henry E. Smyser of Philadelphia, who secured the first patent in 1880, but it has been much improved by the Arbuckle engineers. The half shown on the left makes the one-pound paper bags complete, including the separate lining of parchment, fills the bag, automatically inserts a premium list at the same time, packs it down, seals it, and delivers it on a short conveyor to the other half (shown on the right) where the package is wrapped in the outside glassine paper and pushed out on a table for the girls to put into shipping cases