The following table will show at a glance how the stresses proposed vary with the unit stresses governing the main sections.
Proposed Table of Rivet Stresses.
| Unit Stress in Member. | Shear Stress. | Bearing Pressure for Single-Shear Rivets. | Bearing Pressure for Double-Shear Rivets. |
|---|---|---|---|
| Wrought Iron.—Tons per Square Inch. | |||
| 3·0 | 2·7 | 3·6 | 5·4 |
| 4·0 | 3·6 | 4·8 | 7·2 |
| 5·0 | 4·5 | 6·0 | 9·0 |
| 6·0 | 5·4 | 7·2 | 10·8 |
| 7·0 | 6·3 | 8·4 | 12·6 |
| Steel.—Tons per Square Inch. | |||
| 4·0 | 3·2 | 4·0 | 6·0 |
| 5·0 | 4·0 | 5·0 | 7·5 |
| 6·0 | 4·8 | 6·0 | 9·0 |
| 7·0 | 5·6 | 7·0 | 10·5 |
| 8·0 | 6·4 | 8·0 | 12·0 |
| 9·0 | 7·2 | 9·0 | 13·5 |
Note.—Tension on rivets to be limited to one-half the permissible shear stress, the holes being slightly countersunk under snap-head.
It may be objected that the shear stresses in the proposed table are somewhat high for wrought iron and steel. This feature is intentional, and is supported by the consideration that whereas there may be loss of strength in the members of a structure by waste, there is no such loss in rivets, if the work is so designed that there shall be no loosening. Any allowance that may be desirable for loose or defective field rivets is left to be dealt with as may be considered advisable for each particular case, the table as it stands being applicable only to riveting not below the standard of first-rate hand work.
Cases of loose rivets in main girders over 50 feet span, due to any cause but bad work, are extremely rare, unless resulting from the action of some other part of the structure. It may be stated broadly that for railway bridges of less than perfect design, the nearer the rail, the more loose rivets, generally at connections. This is, no doubt, largely due to the severe impact of the load, the effects of which are greater near the rail, both because of the small proportion of dead load, and because this effect has been but little modified by the elasticity of any considerable length of intervening girder-work. In addition to this, it is quite usual to find the rivets more heavily stressed, even though the load be considered as “static,” in the floor system than in the main-girders, though the reverse should be the case. It is unfortunate that those parts which require the best riveting—viz., the connections—are commonly dealt with by hand; and for this reason it is the more necessary to design these with the greatest care.
Any arrangement which favours the gradual acceptance of stress by one part from another will contribute to the integrity of riveted connections, and lessen the liability of the material to develop faults. In other branches of design this is well recognised, but appears in much old bridge work to have been entirely overlooked.
Bridges carrying public roads very seldom furnish examples of loose rivets; the conditions are generally much more favourable, impact being practically absent, full loading infrequent, and the proportion of dead load to live, high.
It is, perhaps, hardly necessary to insist upon rivets being, apart from mere considerations of strength, sufficiently near together to insure close work and exclude moisture. Outside edge seams should never be more widely spaced than 16 times the thickness of the plates; 12 thicknesses apart is better. In the case of angle, tee, and channel sections, the greater stiffness of the section makes wider spacing allowable up to, say, 20 times the thickness; but this must be governed largely by the amount of riveting required to pull the parts close together. Where more than four thicknesses are to be gripped by the rivets, 3⁄4 inch in diameter is hardly sufficient to insure tight work, and quite unsuitable if the plates exceed 5⁄8 inch thick.