An end view of the boiler is exhibited in [fig. 64]., where the three cylinders are expressed by the same letters. Between the cylinders D and H there are two tubes of communication B, and two similar tubes between the cylinders H and I. From the nature of the section these appear only as a single tube in [fig. 62]. From the top of the cylinder I proceeds a tube N, by which steam is conducted to the engine.
Fig. 64.
It will be perceived that the space F is enclosed on every side by a grating of tubes, which have free communication with the cylinders D and H, which cylinders have also a free communication with each other by the tubes B. It follows, therefore, that if water be supplied to the cylinder I, it will descend through the tubes, and first filling the cylinder D and the tubes C, will gradually rise in the tubes B and E, will next fill the tubes K and the cylinder H. The grating of water pipes C E K forms the furnace, the pipes C being the fire-bars, and the pipes E and K being the back and roof of the stove. The fire-door, for the supply of fuel, appears at M, [fig. 64]. The flue issuing between the tubes F is conducted over the tubes K, and the flame and hot air are carried off through a chimney. That portion of the heat of the burning fuel, which in other furnaces destroys the bars of the grate, is here expended in heating the water contained in the tubes C. The radiant heat of the fire acts upon the tubes K, forming the roof of the furnace, on the tube E at the back of it, and partially on the cylinders D and H, and the tubes B. The draft of hot air and flame passing into the flue at A, acts upon the posterior surfaces of the tubes E, and the upper sides of the tubes K, and finally passes into the chimney.
As the water in the tubes C E K is heated, it becomes specifically lighter than water of a less temperature, and consequently acquires a tendency to ascend. It passes, therefore, rapidly into H. Meanwhile the colder portions descend, and the inclined positions of the tubes C and K give play to this tendency of the heated water, so that a prodigiously rapid circulation is produced, when the fire begins to act upon the tubes. When the water acquires such a temperature that steam is rapidly produced, steam bubbles are constantly formed in the tubes surrounding the fire; and if these remained stationary in the tubes, the action of the fire would not only decompose the steam, but render the tubes red hot, the water not passing through them to carry off the heat. But the inclined position of the tubes, already noticed, effectually prevents this injurious consequence. A steam bubble which is formed either in the tubes C or K, having a tendency to ascend proportional to its lightness as compared with water, necessarily rushes upwards; if in C towards A, and if in K towards H. But this motion of the steam is also aided by the rapid circulation of the water which is continually maintained in the tubes, as already explained, otherwise it might be possible, notwithstanding the levity of steam compared with water, that a bubble might remain in a narrow tube without rising. I notice this more particularly, because the burning of the tubes is a defect which has been erroneously, in my opinion, attributed to this boiler. To bring the matter to the test of experiment, I have connected two cylinders, such as D and H, by a system of glass tubes, such as represented at C E K. The rapid and constant circulation of the water was then made evident: bubbles of steam were formed in the tubes, it is true; but they passed with great rapidity into the upper cylinder, and rose to the surface, so that the glass tubes never acquired a higher temperature than that of the water which passed through them.
This I conceive to be the chief excellence of Mr. Gurney's boiler. It is impossible that any part of the metal of which it is formed can receive a greater temperature than that of the water which it contains; and that temperature, as is obvious, can be regulated with the most perfect certainty and precision. I have seen the tubes of this boiler, while exposed to the action of the furnace, after that action has continued for a long period of time, and I have never observed the soot which covers them to redden, as it would do if the tube attained a certain temperature.
Every part of the boiler being cylindrical, it has the form which, mechanically considered, is most favourable to strength, and which, within given dimensions, contains the greatest quantity of water. It is also free from the defects arising from unequal expansion, which are found to be most injurious in tubular boilers. The tubes C and K can freely expand in the direction of their length, without being loosened at their joints, and without straining any part of the apparatus; the tubes E, being short, are subject to a very slight degree of expansion; and it is obvious that the long tubes, with which they are connected, will yield to this without suffering a strain, and without causing any part of the apparatus to be loosened.
When water is converted into steam, any foreign matter which may be combined with it is disengaged, and is deposited on the bottom of the vessel in which the water is evaporated. All boilers, therefore, require occasional cleansing, to prevent the crust thus formed from accumulating; and this operation, for obvious reasons, is attended with peculiar difficulty in tubular boilers. In the case before us, the crust of deposited matter would gather and thicken in the tubes C and K, and if not removed, would at length choke them. But besides this, it would be attended with a still worse effect; for, being a bad conductor, it would intercept the heat in its transit from the fire to the water and would cause the metal of the tube to become unduly heated. Mr. Gurney of course foresaw this inconvenience, and contrived an ingenious chemical method of removing it by occasionally injecting through the tubes such an acid as would combine with the deposite, and carry it away. This method was perfectly effectual; and although its practical application was found to be attended with difficulty in the hands of common workmen, Mr. Gurney was persuaded to adhere to it by the late Dr. Wollaston, until experience proved the impossibility of getting it effectually performed, under the circumstances in which boilers are commonly used. Mr. Gurney then adopted the more simple, but not less effectual, method of removing the deposite by mechanical means. Opposite the mouths of the tubes, and on the other side of the cylinders D and H, are placed a number of holes, which, when the boiler is in use, are stopped by pieces of metal screwed into them. When the tubes require to be cleaned these stoppers are removed, and an iron scraper is introduced through the holes into the tubes, which being passed backwards and forwards, removes the deposite. The boiler may be thus cleaned by a common labourer in half a day, at an expense of about 1s. 6d.
The frequency of the periods at which a boiler of this kind requires cleaning must depend, in a great degree, on the nature of the water which is used; one in daily use with the water of the river Thames would not require cleaning more than once in a month. Mr. Gurney states that with water of the most unfavourable description, once a fortnight would be sufficient.