[VII]
GAS AND OIL ENGINES
Just at the time when the type of piston-and-cylinder engine has thus been challenged, it has chanced that a new motive power has been applied to the old type of engine, through the medium of heated gas. The idea of such utilization of a gas other than water vapor is by no means new, but there have been practical difficulties in the way of the construction of a commercial engine to make use of the expansive power of ordinary gases.
The principle involved is based on the familiar fact that a gas expands on being heated and contracts when cool. Theoretically, then, all that is necessary is to heat a portion of air confined in a cylinder, to secure the advantage of its expansion, precisely as the expansion of steam is utilized, by thrusting forward a piston. Such an apparatus constitutes a so-called "caloric" or hot-air engine. As long ago as the year 1807 Sir G. Cayley in England produced a motor of this type, in which the heated air passed directly from the furnace to the cylinder, where it did work while expanding until its pressure was not greater than that of the atmosphere, when it was discharged. The chief mechanical difficulty encountered resulted from the necessity for the employment of very high temperatures; and for a long time the engine had no great commercial utility. The idea was revived, however, about three-quarters of a century later and an engine operated on Cayley's principle was commercially introduced in England by Mr. Buckett. This engine has a cold-air cylinder above the crank-shaft and a large hot-air cylinder below, while the furnace is on one side enclosed in an air-tight chamber. The fuel is supplied as required through a valve and distributing cone arranged above the furnace and provided with an air lock in which the fuel is stored. At about the time when this hot-air engine was introduced, however, gas and oil engines of another and more important type were developed, as we shall see in a moment.
Meantime, an interesting effort to utilize the expansive property of heated air was made by Dr. Stirling in 1826; his engine being one in which heat was distributed by means of a displacer which moved the mass of air to and fro between the hot and cold portions of the apparatus. He also compressed the air before heating it, thus making a distinct advance in the economy and compactness of the engine. From an engineering standpoint his design has further interest in that it was a practical attempt to construct an engine working on the principle of the theoretically perfect heat engine, in which the cycle of operations is closed, the same mass of air being used throughout. In the theoretically perfect heat engine, it may be added, the cycle of operations may be reversed, there being no loss of energy involved; but in practice, of course, an engine cannot be constructed to meet this ideal condition, as there is necessarily some loss through dissipation of heat. Dr. Stirling's practical engine had its uses, but could not compete with the steam engine in the general field of mechanical operations to which that apparatus is applied.
Another important practical experimenter in the construction of hot-air engines was John Ericsson, who in 1824 constructed an engine somewhat resembling the early one of Cayley, and in 1852 built caloric engines on such a scale as to be adapted to the propulsion of ships. Notwithstanding the genius of Ericsson, however, engines of this type did not prove commercially successful on a large scale, and in subsequent decades the hot-air motors constructed for practical purposes seldom exceeded one horse-power. Such small engines as these are comparatively efficient and absolutely safe, and they are thoroughly adapted for such domestic purposes as light pumping.
The great difficulty with all these engines operated with heated air has been, as already suggested, that their efficiency of action is limited by the difficulties incident to applying high temperatures to large masses of the gas. There is, however, no objection to the super-heating of small quantities of gas, and it was early suggested that this might be accomplished by exploding a gaseous mixture within a cylinder. It was observed by the experimenters of the seventeenth century that an ordinary gun constitutes virtually an internal-combustion engine; and such experimenters as the Dutchman Huyghens, and the Frenchmen Hautefeuille and Papin, attempted to make practical use of the power set free by the explosion of gunpowder, their experiments being conducted about the years 1678 to 1689. Their results, however, were not such as to give them other than an historical interest. About a century later, in 1794, the Englishman Robert Street suggested the use of inflammable gases as explosives, and ever since that time there have been occasional experimenters along that line. In 1823 Samuel Brown introduced a vacuum gas engine for raising water by atmospheric pressure. The first fairly practical gas engine, however, was that introduced by J. J. E. Lenoir, who in 1850 proposed an engine working with a cycle resembling that of a steam engine. His engine patented in 1860 proved to be a fairly successful apparatus. This engine of Lenoir prepared the way for gas engines that have since become so enormously important. Its method of action is this:
"To start the engine, the fly-wheel is pulled round, thus moving the piston, which draws into the cylinder a mixture of gas and air through about half its stroke; the mixture is then exploded by an electric spark, and propels the piston to the end of its stroke, the pressure meanwhile falling, by cooling and expansion, to that of the atmosphere when exhaust takes place. In the return stroke the process is repeated, the action of the engine resembling that of the double-acting steam engine, and having a one-stroke cycle. The cylinder and covers are cooled by circulating water. The firing electricity was supplied by two Bunsen batteries and an induction coil, the circuit being completed at the right intervals by contact pieces on an insulating disc on the crank-shaft; the ignition spark leaped across the space between two wires carried about one-sixth of an inch apart in a porcelain holder."
In 1865 Mons. P. Hugon patented an engine similar to that of Lenoir, except that ignition was accomplished by an external flame instead of by electricity. The ignition flame was carried to and fro in a cavity inside a slide valve, moved by a cam so as to get a rapid cut-off, and permanent lights were maintained at the ends of the valve to re-light the flame-ports after each explosion. The gas was supplied to the cylinder by rubber bellows, worked by an eccentric on the crank-shaft. This engine could be operated satisfactorily, except as to cost, but the heavy gas consumption made it uneconomical.
An important improvement in this regard was introduced by the Germans, Herrn. E. Langen and N. A. Otto, who under patents bearing date of 1866 introduced a so-called "free" piston arrangement—that is to say an arrangement by which the piston depends for its action partly upon the momentum of a fly-wheel. This principle had been proposed for a gas engine as early as 1857, but the first machine to demonstrate its feasibility was that of Langen and Otto. Their engine greatly decreased the gas consumption and hence came to be regarded as the first commercially successful gas engine. It was, however, noisy and limited to small sizes. The cycle of operations of an engine of this type is described as follows: